Ọkọlọtọ Aluminom Alloy Tank mmanụ ụgbọala ihe maka gwongworo: 5052 Mpempe akwụkwọ aluminom na-aghọ nhọrọ ahọpụtara
N'etiti mmepe ife nke fechaa, Nchedo gburugburu, na ntụkwasị obi dị elu na ụgbọ ala azụmahịa, Aluminom alloy tank tank ejirila nwayọọ nwayọọ dochie tankị mmanụ ọkụ ọdịnala ọdịnala, ịghọ ọkọlọtọ ọkọlọtọ maka gwongworo-karịsịa gwongworo ndị dị arọ na ụgbọ ala ngwa ngwa ogologo. N'etiti ihe dị iche iche aluminom alloy, 5052 aluminum mpempe akwụkwọ nwere, site na nkwado ahịa ogologo oge, guzobe ọnọdụ ya dị ka nhọrọ kachasị amasị na mpaghara a n'ihi arụmọrụ ya zuru oke nke dabara nke ọma ihe achọrọ tankị mmanụ ụgbọala.. Eco alum co., Ltd., na-etinye aka na nhazi aluminum ruo ọtụtụ afọ, enyela nkwado ihe isi maka mbelata ọnụ ahịa, nkwalite arụmọrụ, na nkwalite akwụkwọ ndụ akwụkwọ ndụ na ụlọ ọrụ ụgbọ ala azụmahịa site na njikarịcha usoro na nkwalite arụmọrụ nke 5052 aluminum mpempe akwụkwọ.
I. Isi ihe akụrụngwa: Ntọala arụmọrụ nke Al-Mg Alloy
5052 aluminom mpempe akwụkwọ bụ nke ahụkarị Al-Mg usoro mgbochi nchara aluminum alloy, iji aluminum dị ka isi na magnesium dị ka isi alloying element (ọdịnaya 2.2%-2.8%), 0.15%-0.35% chromium gbakwunyere iji kwalite arụmọrụ. A na-achịkwa nke ọma ihe adịghị ọcha ndị ọzọ, gụnyere silicon ≤0.25%, ọla kọpa ≤0.10%, na ígwè ≤0.40%, na-eme usoro arụmọrụ pụrụ iche dabara adaba maka ọnọdụ ọrụ tankị mmanụ.
Ya isi n'ibu arụmọrụ egosi n'ụzọ ziri ezi izute dual chọrọ nke ike na ductility maka gwongworo mmanụ ụgbọala tankị. Iwe ọkụ nhazi dị iche iche na-enye mgbanwe dị iche iche, dị ka e gosiri na tebụl n'okpuru:
| Iwe | Ike ọdụdọ (MPa) | Mpụta Ike (MPa) | Ogologo oge (%) | Akụkụ Ngwa Isi | Standadi |
|---|---|---|---|---|---|
| O (Annealed) | 170-210 | ≥65 | ≥20 | Elu tankị nwere akpụ, mgbagwoju stampụ akụkụ | ASTM B 209 / Gb / t 3880.2 |
| H32 (Ọkara nke siri ike) | 215-265 | ≥190 | ≥12 | Ahụ tankị, ndị nche akụkụ | |
| H36 (Zuru oke ike) | 260-305 | ≥230 | ≥8 | Ihe nkwado tankị, na-agbagwoju anya, okpokolo agba na-ebu ibu | |
| H34 (Ọkara-ike) | 230-255 | ≥210 | ≥10 | Okpu ngwụcha nke tank, welded nkwonkwo |
Oke arụmọrụ a na-eme ka ikike ibu ihe arụrụ arụ ma na-ejigide ikike nrụrụ plastik mara mma, Ịtọ ntọala maka mgbagwoju mmanụ ụgbọala tank akpụ.
Tụnyere ya na 1xxx aluminom dị ọcha na 6xxx Al-Mg-Si alloys, 5052 mpempe akwụkwọ aluminum anaghị achọ ọgwụgwọ okpomọkụ maka ike; Enwere ike idozi ọkwa ike naanị site na ịrụ ọrụ oyi. Nke a na-ezere nrụrụ, mgbanwe arụmọrụ, na mmụba ọnụ ahịa jikọtara ya na ọgwụgwọ okpomọkụ.
N'otu oge ahụ, ọ na-ejigide uru dị iche iche nke aluminom alloys — njupụta dị ala (2.68 g/cm³) na ike corrosion eguzogide-n'ụzọ zuru okè itule otutu otutu chọrọ nke ike, formability, inogide, na njikwa ego maka tankị mmanụ ụgbọala. Nke a bụ isi uru asọmpi ya karịa alloys aluminum ndị ọzọ.
Iji gosi nke ọma ihe dị iche n'etiti 5052 mpempe akwụkwọ aluminom na ihe ndị ọzọ a na-ejikarị maka tankị mmanụ ụgbọala, Tebụl na-esonụ na-atụnyere isi arụmọrụ na ntinye:
| Ihe onwunwe | Alloy Sistemu | Nguzogide corrosion (Mmanụ / Nnu fesa) | Weldability | Mbelata ibu (vs. Galvanized ígwè) | Ọkwa ọnụ ahịa | Ngwa isi | Oke |
|---|---|---|---|---|---|---|---|
| 5052 Aluminom mpempe akwụkwọ | Al-mg | Magburu onwe (3000h+ nnu nnu, mmanụ ụgbọala na-eguzogide ọgwụ) | Magburu onwe (90%-95% weld ike vs. isi ígwè) | 40% mbelata (80-100 kg kwa tank) | Keusoro | Ụgbọ ala mmanụ ụgbọala niile (gụnyere ibuga ihe ndị dị ize ndụ) | Na-achọ nkwado maka ngwa ike dị oke elu |
| 6061 Aluminom mpempe akwụkwọ | Al-Mg-Si | Agbaetiti (chọrọ anodizing maka nguzogide corrosion) | Ọ dị mma (arụmọrụ na-agbanwe mgbe ọgwụgwọ okpomọkụ gasịrị) | 38% mbelata (njupụta 2.70 g/cm³) | Ọkara-elu | Ụgbọala na-arụ ọrụ ọkụ na-adịghị mkpa | Nguzogide mmanụ ụgbọala na-adịghị mma, ngwa ngwa olulu |
| 5083 Aluminom mpempe akwụkwọ | Al-mg (elu mg) | Magburu onwe (ike mmiri mmiri / nnu na-eguzogide) | Magburu onwe | 42% mbelata (njupụta 2.66 g/cm³) | Keelu (15%-20% dị elu karịa 5052) | Ụgbọ ala mmiri na ihe pụrụ iche | Ọnụ ego dị elu, siri ike akpụ |
| Akwụkwọ igwe galvanized | Carbon ígwè + zinc mkpuchi | Ogbenye (nchara mgbe mkpuchi mmebi) | Agbaetiti (weld seams corrodes mfe) | Ntọala | Kediala | Obere njedebe, gwongworo mkpirisi | Kedi aru, ndụ ọrụ mkpụmkpụ (5-8 afọ) |
Dị ka egosiri, 5052 mpempe akwụkwọ aluminom na-enweta nguzozi kachasị mma n'etiti nguzogide corrosion, weldability, idi nro, na ọnụ ahịa, na-eme ka ọ bụrụ ihe kachasị mma maka tankị mmanụ ụgbọala nke chọrọ ma ntụgharị na ntụkwasị obi. Site na njikwa mgbaze a nụchara anụcha, Eco alum co., Ltd. na-edobe oke magnesium na chromium n'ogo kacha mma, na-emewanyewanye nguzogide mmanụ ụgbọala corrosion na nnu nnu, na arụmọrụ karịrị nkezi ụlọ ọrụ.
Ami. Isi ntinye: Gini 5052 Mpempe akwụkwọ aluminom bụ nhọrọ mbụ maka tankị mmanụ ụgbọala
(1) Nguzogide nrụrụ pụrụiche maka ọnọdụ arụ ọrụ mgbagwoju anya
Ụgbọ ala mmanụ ụgbọala na-adịte aka n'ebe dị mgbagwoju anya n'èzí, mkpa iguzogide nnu n'okporo ụzọ, mmiri ozuzo acidic na alkaline, na chemical corrosion sitere na mgbasa ozi mmanụ ụgbọala. Ụgbọ ala logistics na-ebu ogologo oge, ọ kachasị, na-arụ ọrụ n'ofe ihu igwe dị iche iche - na-edozi nnu n'oge oyi nke ugwu yana ọkụ, ọnọdụ iru mmiri na mpaghara ndịda-na-etinye nnukwu ihe na-achọsi ike na nguzogide corrosion.
Ekele maka mmetụta synergistic nke magnesium na chromium, 5052 Aluminom mpempe akwụkwọ ndammana na-etolite a ok oxide ihe nkiri nchebe n'elu ya, na-egbochi ịbanye na mmiri osimiri nke ọma, nnu nnu, na mgbasa ozi kemịkalụ. N'okpuru ISO 9227 ule ịgba nnu na-anọpụ iche, nguzogide corrosion ya karịrị 3000 keolechi, kariri ụkpụrụ ụlọ ọrụ nkịtị.
Maka mmanụ ọkụ ndị bụ isi, 5052 Aluminom mpempe akwụkwọ na-egosi magburu onwe iguzogide dizel na biodiesel (na-ezute ụkpụrụ ule corrosion ASTM G31), n'ụzọ bụ isi na-egbochi mmetọ mmanụ ụgbọala na ihe egwu ntapu, n'ịhụ na nchekwa ịnya ụgbọ ala.
E gosipụtara nkọwa zuru ezu nke nguzogide corrosion n'okpuru mgbasa ozi dị iche iche n'okpuru:
| Ọkara na-emebi emebi | Standard Standard | 5052 Aluminom mpempe akwụkwọ | 6061 Aluminom mpempe akwụkwọ (Agwọghị ya) | Galvanized ígwè | Ogo (1–5, 5 Okacka mma) |
|---|---|---|---|---|---|
| Mgbasa nnu na-anọpụ iche (5% NaCl) | ISO 9227 | Ọ dịghị mkpa corrosion mgbe 3000h | Na-agba ọsọ mgbe 1500h | Zinc oyi akwa ọdịda na nchara mgbe 800h | 5 / 3 / 2 |
| #0 Diesel (Okpomọkụ ụlọ) | ASTM G31 | Enweghị corrosion ma ọ bụ mmiri ozuzo mgbe 1000h gasịrị | Obere olulu mgbe awa 800 gachara | Weld corrosion na ntapu mgbe 600h | 5 / 3 / 2 |
| Deicing Agent (10% Achicha) | Gb / t 10125 | Enweghị ntụpọ nchara mgbe 2000h gasịrị | Corrosion mpaghara mgbe 1200h | Base metal nchara mgbe 500h | 5 / 3 / 1 |
| Na-ekpo ọkụ & iru mmiri (40Celsius C / 95% 'Ny) | Gb / t 2423.4 | Enweghị mmebi arụmọrụ mgbe 2500h gasịrị | Oxidation discoloration mgbe 1800h | Nchara mgbe 1000h | 5 / 4 / 2 |
Tụnyere ya na omenala galvanized ígwè mmanụ ụgbọala tankị, 5052 Aluminom alloy tank tank nwere ike karịa ndụ ọrụ okpukpu abụọ ma belata ụgwọ ọrụ site na 50%, na-edozi nsogbu nke nchara kpamkpam, ntapu, na ndụ dị mkpụmkpụ. Eco alum co., Ltd 5052 Ụlọ ọrụ nyocha nke ndị ọzọ enyochala ihe mpempe akwụkwọ mmanụ aluminom ka ọ rụọ ọrụ nke ọma n'okpuru onye na-emepụta ihe na gburugburu iru mmiri na-ekpo ọkụ., na-emezu ihe achọrọ GB zuru oke 18564.1-2019 maka ihe dị ize ndụ tankị ebu.
(2) Uru dị fechaa na-eme ka akụnụba arụ ọrụ
Ịfefe ibu bụ ụzọ dị mkpa maka mbelata ọnụ ahịa yana nkwalite arụmọrụ n'ime ụgbọ ala azụmahịa. Dị ka akụkụ dị ịrịba ama-arọ, Ịdị arọ nke tankị mmanụ ọkụ na-emetụta akụ na ụba mmanụ ọkụ na ịrụ ọrụ nke ọma. Na njupụta naanị 60% nke ígwè, 5052 mpempe akwụkwọ aluminom na-enye uru doro anya.
Maka nke a na-ejikarị 400 L tank mmanụ ụgbọala, na-agbanwe site na galvanized ígwè gaa 5052 Aluminom mpempe akwụkwọ na-ebelata ibu site 80-100 n'arọ kwa tank. Nnwale ụlọ ọrụ na-egosi na nke ọ bụla 10% Mbelata ibu ụgbọ ala nwere ike ibelata oriri mmanụ site na 3%-5%.
Dos, gwongworo ndị na-ebu ogologo ihe a kwadebere 5052 Aluminom mpempe akwụkwọ tankị nwere ike ịzọpụta puku kwuru puku yuan na mmanụ ụgbọala na-eri kwa afọ, na-amụba uru akụ na ụba kpọmkwem.
Site na ọnụ ahịa okirikiri ndụ zuru oke, ntụnyere n'okpuru (400 L tank) na-egosi uru ọ bara:
| Ọnụ ihe | 5052 Aluminom tank | Galvanized Steel tank | Ọdịiche (Nkeji kwa afọ) | Ndabere |
|---|---|---|---|---|
| Ọnụ ego mbụ | 8,000 RMB | 5,000 RMB | +3,000 RMB | 2026 ahịa ahịa |
| Ndụ ije ozi | 15-20 afọ | 5-8 afọ | >2× ogologo | Data ụlọ ọrụ |
| Nlekọta kwa afọ | ≤200 RMB | ≥800 RMB | - 600 RMB | Mgbochi nchara, rụkwaa |
| Nchekwa mmanụ ụgbọala kwa afọ | 4,000- 6,000 RMB | 0 | -4,000 ruo -6,000 RMB | 100,000 km/afọ |
| Ọnụ ndụ okirikiri | -12,000-16,000 RMB | ~ 24,000-32,000 RMB | >50% ego ego | 15-afọ ndabere |
Nhazi dị fechaa na-ebuli nkesa ibu ma na-abawanye ụgwọ ọrụ dị irè, n'ihu amplifying arụmọrụ nloghachi. Na ụgbọ ala ume ọhụrụ, Eco alum co., Ltd. emeberela usoro ntụgharị maka 5052 mpempe akwụkwọ aluminom iji belata njupụta ka ọ na-ejigide ike, na-enyere aka ịgbatị oke batrị na ịkwado ọkụ eletrik.
(3) Ọkachamara nhazi na akara maka nchekwa
Ụgbọ ala mmanụ ụgbọala nwere usoro dị mgbagwoju anya ma chọọ stampụ, ikuume, ịgbado ọkụ, na usoro nyocha, Ịtụkwasị elu chọrọ na formability na weldability. Na magburu onwe elongation, 5052 Aluminom mpempe akwụkwọ na-eguzogide mgbawa na nrụrụ n'oge mgbagwoju elu stamping na omimi ịbịaru, àjà kwụsiri ike nhazi.
Ọ na-akwado agbakwunyere akpụ nke obosara Ibé akwụkwọ ruo 1600 mm, ibelata weld seams, na-abawanye ojiji ohere site n'ofe 10%, na ibelata ihe egwu ntapu. E gosipụtara ike ịgbado ọkụ ya n'okpuru:
| Usoro ịgbado ọkụ | Filler akwadoro | Weld Ike (% nke Base) | Ọnụ ego ntapu | Akwukwo icho oru | Uru |
|---|---|---|---|---|---|
| TIG | BỤ 5356 | 93–95 | ≤0.08 Pa·m³/s | Isi seams, ngwụcha ngwụcha | Elu nkenke, magburu onwe akara |
| Mu | BỤ 5356 | 90–93 | ≤0.1 Pa·m³/s | Brackets, na-agbagwoju anya | Ịrụ ọrụ dị elu |
| Mgbado ọkụ laser | BỤ 5087 | ≥95 | ≤0.05 Pa·m³/s | Ọnụ nke ọma | Obere HAZ, ike nkwonkwo dị elu |
Maka ihe ndị dị ize ndụ na-ebuga gwongworo, 5052 Aluminom mpempe akwụkwọ mmanụ ụgbọala tankị nwere ike na-enweta zuru-penetration weld nnyocha (X-ray NDT), iru eru ntozu nke mbụ gafere 98.5%, tankị ígwè karịrị akarị, na-ewepụ ihe ize ndụ nchekwa na ọkwa nrụpụta.
(4) Nrube isi na gburugburu ebe obibi na usoro mmepụta ihe
Na-esiwanye ike na gburugburu ebe obibi ụkpụrụ, recyclaability na obere carbon akara ukwu dị oké mkpa. 5052 aluminum mpempe akwụkwọ bụ 100% enwere ike imegharị ya, nwere obere ikuku n'oge imegharị ihe, na akara ukwu carbon ≤3 kg CO₂/kg, aligning na green n'ichepụta echiche. Eco alum co., Ltd. na-agbaso ụkpụrụ mmepụta carbon dị ala; ya 5052 ahịrị mpempe akwụkwọ aluminum bụ ISO 14001 kwadoro, enweghị ihe ndị na-emerụ ahụ, kwekọrọ na ụkpụrụ nchekwa kọntaktị kọntaktị mmanụ, na asambodo n'okpuru ISO 9001 na IATF 16949, na-eme ka mbupụ na Europe na North America.
Adii. Nhazi na nhazi usoro
5052 Enwere ike ịnye mpempe akwụkwọ aluminom n'ọtụtụ iwe iji kwekọọ n'usoro tankị, ibu chọrọ, na usoro nhazi:
| Iwe | Njirimara nhazi | Akụkụ tankị | Ọkpụrụkpụ (mm) | Usoro | Uru |
|---|---|---|---|---|---|
| O | Plasticity dị mma | Tankị ndị nwere akpụ, okpu ngwụcha atụgharị | 1.5-4.0 | Mma | Ịkpụ a na-enweghị mgbawa |
| H32/H34 | Ike guzozie eguzozi na ductility | Ahụ tankị, ndị nche akụkụ | 2.0-5.0 | Ịtinye stampụ, ikuume, ịgbado ọkụ | Ịrụ ọrụ dị elu |
| H36/H38 | Ike dị elu | Brackets, na-agbagwoju anya | 3.0-6.0 | Igbuji, ikuume, ịgbado ọkụ laser | Ike ibu dị elu |
Eco alum co., Ltd. nwere ike meputa oke 5052 Aluminom Ibé akwụkwọ na ọkpụrụkpụ 0.15-600 mm na obosara 20-2650 mm, na-akwado iwu si 8 ka 5000 tunso, na nnyefe cycles nke 7-45 ụbọchị.
Eva. Nkwado ahịa
Aluminom alloy mmanụ ụgbọala ugbu a karịrị 80% òkè ahịa na nnukwu gwongworo na akụkụ ụgbọ ala, na 5052 aluminom mpempe akwụkwọ dị ka isi nhọrọ. Eco alum co., Ltd. na-enye nnukwu ndị na-emepụta gwongworo nke ụlọ na nke mba ụwa, nwere ngwa na ngwa ngwa ngwa ngwa na ibuga ihe dị ize ndụ. Data ahịa na-egosi na ọnụego ọdịda belatara karịa 60% tụnyere tankị ígwè.
Mmechi
5052 Aluminom mpempe akwụkwọ aghọwo ọkacha mmasị ọkọlọtọ ihe maka gwongworo aluminum mmanụ ụgbọala tankị n'ihi na ya kwesịrị ekwesị arụmọrụ na corrosion iguzogide, idi nro, nhazi usoro, nzerendo, na nnabata gburugburu ebe obibi. Ka teknụzụ nhazi aluminom na-aga n'ihu, Eco alum co., Ltd. ga-emekwuwanye nhazi na ịrụ ọrụ obere carbon, na-ewusi ọchịchị ya ike n'ihe ndị tankị mmanụ ụgbọala.
Q&A
Q1: Gịnị bụ isi uru nke 5052 mpempe akwụkwọ aluminom maka tankị mmanụ ụgbọala?
A: Nguzogide corrosion kacha elu, magburu onwe nhazi na weldability na-enweghị okpomọkụ ọgwụgwọ, yana nguzozi n'efu-arụmọrụ kacha mma.
Q2: Ibu 5052 Aluminom mpempe akwụkwọ kwesịrị ekwesị maka ọhụrụ ume gwongworo?
A: Okwukwe. Ọ dị fechaa na ịdịte aka ya na-eme ka oke dị elu ma zute ụkpụrụ gburugburu ebe obibi.
Q3: Ọ na-emezu ụkpụrụ mbufe ihe ndị dị ize ndụ?
A: Dabara nke ọma na GB 18564.1-2019, na elu weld nlele ngafe ọnụego.
Q4: Kedu ka o si atụnyere 5083 aluminum mpempe akwụkwọ na-eri-arụmọrụ?
A: 5052 na-enye arụmọrụ zuru oke na 15%-20% ọnụ ala dị ala yana nhazi dị mfe.
Q5: Kedu ọgwụgwọ elu dị?
A: Anazizinye, mkpuchi mgbanwe kemịkalụ, na mkpuchi electrophoretic iji kwado mkpa nhazi dị iche iche.