O a mea faʻapitoa o loʻo iai 3003 Alumini foina i le fanua o meaai afifi?

1. Faʻafeiloaʻiga: Faavae o 3003 Aluminium Foil i le afifiina o Mea'ai

3003 pepa alumini, o se Al-Mn faʻafefiloi (1.0%-1.5% Mn, ≤0.7% Fe), ose mea autu autu ile afifiina o meaai. E fa'aalia le malosi fa'ainisinia feololo (140-160MPa malosi ta'ai malulu), sili ona lelei e tetee i le corrosion (0.12-0.15mm/tausaga le fua faatatau o le su'iina o le masima), fa'alelei lelei (10%-12% faasolosolo), ma le saogalemu o mea'ai (e tusa ai ma le FDA 21 CFR §175.300 ma GB 4806.8).

Mautinoa, faatusatusa i 1060 pepa alumini mama, o lona Mn-fa'aosoina Al₆Mn vaega lona lua e faʻaleleia ai le teteʻeina o le pala (aemaise lava i mea'ai oona) ma le malosi-e foia lelei faʻafitauli faʻaleagaina i le vevela maualuga ma le faʻaogaina o ata loloto.

Ma le isi, fa'afeagai 5052 pepa alumini, 3003 tau alumini pepa 15%-20% itiiti, e matua fetaui lelei mo le gaosiga tele. O lenei fa'amanuiaga tau fa'atinoga o lo'o tu'uina atu ai se fa'avae mautu mo lona fa'aogaina lautele i le afifiina o mea'ai.

Fa'atauaina, mea'ai mana'oga autu-e aofia ai le puipuiga o pa, siosiomaga tetee, fa'alelei, ma le saogalemu—e fetaui lelei ma 3003 mea fa'apitoa ole alumini pepa. I le taimi nei, e fa'atatau mo le tusa 35% o le fa'aogaina o pepa alumini i le vaega o mea'ai (2024 lipoti o alamanuia o le lalolagi), e aofia ai tulaga eseese e pei o mea'ai ua saunia, fua fou, ma logistics filifili malulu.

Ina ia faʻamalamalama lelei le eseesega o faʻatinoga i le va 3003 pepa alumini ma isi pepa alumini masani i le afifiina o meaai, ua tuuina atu le laulau lenei:

Ituaiga Pepa Alumini Agavaa (Elemene Autu) Malosi Ta'avale Cold-Rolled Tensile (MPa) Fa'asa'o ole masima ole fua ole pala (mm/tausaga) Faasolosolo (%) Tau (Fa'atatau i 3003) Mea'ai afifiina Fetuuna'i
3003 Al-1.0%-1.5%Mn 140-160 0.12-0.15 10-12 100% (Fa'avae) Maualuga (fegalegaleai fa'atusa)
1060 Al≥99.6% 110-130 0.20-0.25 20-25 90% Maualalo (leaga leaga/malosi)
5052 Al-2.2%-2.8%Mg 230-260 0.05-0.08 15-18 120%-125% Feololo (maualuga tau tapula'a fua)

Talosaga o 3003 Aluminium Foil i Mea'ai Fa'apipi'i Field-3

2. Tulaga Autu o le Fa'aaogaina o 3003 Aluminium Foil i le afifiina o Mea'ai

(1) Fa'amauina o le Fa'amama o le Vevela Maualuga: Talitonu 121-135 ℃

E taua tele le fa'amama o le vevela mo le fa'asaoina o mea'ai tu'u apa ma mea'ai saunia, mana'omia mea fa'apipi'i e tumau mautu ma leai se liki i lalo o le vevela tele. 3003 e sili atu le alumini pepa i lenei tulaga ona o lona ≥200 ℃ faʻamaluluina vevela, ≥80% maualuga-vevela malosi fa'amauina fua faatatau, ma le malosi o le faatinoga o faamauga.

O se fa'aoga autu iinei o le fa'aputuga tu'ufa'atasi o taga fa'afouga:

  • Fausaga: 3003 pepa alumini (0.03-0.05mm, H14 ita) e fai ma pa puipui, faʻatasi ma PET (pito i fafo, mo tete'e masi) ma le CPP (fa'amaufa'ailoga vevela totonu) e fai a “PET/3003 pepa/CPP” fausaga;
  • Lelei: O le vaega Al₆Mn e taofia ai le tuputupu aʻe o saito i le vevela maualuga. Fa'amamafa, tumau pea le malosi fa'amaufa'ailoga ≥30N/15mm (mo GB/T 10004-2020), ma o le fua faatatau o le okesene o le ≤0.1cc/(talofa ia Misi)—fa'ateleina le ola fa'asao o taumafa saunia i 12-18 masina;
  • Tulaga Suesueina: O se fa'ailoga ta'uta'ua o mea'ai saunia e fa'aaogaina le 0.04mm le mafiafia 3003 pepa fa'apipi'i pepa iila mo lona puaa fa'avela ile vevela ole potu. Ina ua uma le 121 ℃ × 30min sterilization, le oloa ausia se 15-masina fata ola ma se fua faatatau faaleagaina o <0.3%.

I tua atu o taga fa'afouga, koneteina e tetee atu i le vevela maualuga o se isi talosaga autu.

O le siata o lo'o i lalo o lo'o fa'aotootoina ai vaega fa'atekinisi o 3003 pepa alumini i fa'ata'ita'iga fa'apipi'i mea'ai tetele:

Talosaga Tulaga Fofo mafiafia (mm) Ita Fa'ailoga Autu o Galuega Tulaga Tausi Fuafuaga Ola
Retort Pouch Composite Packaging 0.03-0.05 H14 Malosi fa'amaufa'ailoga vevela ≥30N/15mm; OTR ≤0.1cc/(talofa ia Misi) Gb / t 10004-2020, FDA 21 CFR §175.300 12-18 masina
Koneteina e Tete'e i le Matagofie 0.08-0.10 H16 Fa'amauina fa'aumiumi ≥75% (135℃×20min); Fusi masima ≥200h Gb 4806.8-2016 6-12 masina
Fata Fa'a'aisa Mea'ai Aisa 0.05-0.07 H112 Tete'e tu'i ≥18N; Leai ni ta'e (10×180° punou ile -25℃) Gb / t 31985-2015 3-6 masina
Mea'ai Fa'a'aisa 0.025-0.03 O OTR ≤0.05cc/(talofa ia Misi); WVTR ≤0.5g/kg(MIM 24H) Gb 4806.8-2016 20-30 aso
Ato Mea'ai Sauni e 'ai 0.018-0.025 O Fuafuaga malu puipuia 100%; OTR ≤0.08cc/(talofa ia Misi) Gb / t 21302-2007 6-9 masina

(2) Mea'ai Fa'a'aisa/Aisa: Malosi-Maualalo Malolosi

Fa'a'aisa (0-4℃) ma aisa (-18℃ i le -30℃) afifi meaai e feagai ma luitau tulaga ese: embrittlement maualalo-vevela ma tuia mai vaega meaai maai. 3003 alumini pepa faʻafeiloaʻi nei manaʻoga ma lona ≥9% elongation i -30 ℃ ma ≥15N puncture resistance (mo GB/T 31985-2015).

Mo mea'ai aisa, fata fausia o se talosaga tele:

  • Fa'agasologa: 3003 pepa alumini (0.05-0.07mm, H112 vevela) e loloto le tosoina, fa'atasi ma le 1-2mm-loloto mea'ai e fa'aleleia ai le lagolago fa'avae;
  • Faatinoga: E le fa'aalia ai se fa'aletonu pe a uma 3 masina o teuina i le -25 ℃ ma leai ni ta'e pe a uma 10 taamilosaga o 180° punou, faʻatasi ai ma se faʻalavelave tui o le 18-22N. O lenei fa'atuatuaina na fesoasoani e pu'eina 60% ole maketi fata pizza aisa i le lalolagi atoa.

Mo aano o manufa'aaisa fa'apitoa, e sili atu le afifiina tu'ufa'atasi:

  • Fausaga: 3003 pepa alumini (0.025-0.03mm, O le ita) fa'atasi ma le PA (mo tete'e tu'i) ma PE (mo fa'amaufa'ailoga vevela) e fai a “PA/3003 pepa/PE” fausaga;
  • Galuega: I le 0-4 ℃, o lona fua faatatau o le okesene e ≤0.05cc/(talofa ia Misi) ma le fua faatatau o ausa vai e ≤0.5g/(MIM 24H)-fa'ateleina le ola fa'asamoa mai 7 aso i 30 aso. O lona tete'e tu'i e taofia ai fo'i le fa'aleagaina o afifi mai aano o manufasi.

-Talosaga o 3003 Alumini foili i meaai afifiina fanua-2

(3) Mea'ai Sauni/A'ai vave: Māmā & Faatulaga

O mea'ai mama'i ma mea'ai fa'ato'a fa'apipi'iina e mana'omia ni uiga autu se lua: mamanu mama (e fa'aitiitia ai tau) ma faigofie ona fai (mo foliga eseese). 3003 alumini pepa alumini mafiafia aupito maualalo o le 0.018mm ma ata loloto fua faatatau o le ≥1:3 fai ia fetaui lelei.

O ato fa'ama'i mea'ai ua sauni e 'ai o se fa'aoga masani ma pusa meaai vave lafoai o se isi oloa autu i lenei vaega, e pei ona auiliiliina i le laulau i luga.

(4) Fa'apipi'i Mea'ai Fa'apitoa: Fofo Fa'apitoa

Mo mea'ai ei ai manaoga tulaga ese (E.g., oloa pepe, mea pauta), 3003 alumini pepa e mafai ona suia e ala i faiga faʻapitoa e faʻafetaui manaʻoga faʻatatau, e pei ole afifi aseptic mo mea'ai fa'aopoopo mo pepe ma afifi maualuga mo mea'ai pauta.

3. Tulaga lelei o 3003 Pepa alumini

(1) Tulaga Lelei: Mn Elemene Faʻamalosia

O le elemene Mn i totonu 3003 pepa alumini fai 0.5-1.0μm vaega Al₆Mn, lea e taofia ai le tafia o le Cl⁻ ma le Ac⁻ (masani i mea'ai oona ma le pH 3-5). O le mea lea e fa'aitiitia ai le fua o le pala e 40%-50% faatusatusa i 1060 pepa iila, puipuia lelei le faaleagaina o afifi.

Sili atu, O le Mn e mafai ai ona faʻamalosia faʻamalosi vaifofo ma faʻasalalau faʻamalosi-faʻatumauina le gaogao aʻo faʻateleina le malosi e 30%-40% e faatatau i 1060 pepa iila. O lenei paleni e fetaui lelei mo ata maualuga-vevela ma ata loloto.

(2) Microstructural Tulafono Faatonutonu

I tua atu o le fatuga, microstructure tulafono faatonutonu atili faaleleia lona fetuutuunai:

  • Lapataiga (300-320℃ mo le 3-5h) pulea le tele o saito ile 5-8μm, aloese mai le ebrittlement maualalo-vevela (mafua mai fatu <3μm) ma le fautasi (mafua mai fatu >10μm);
  • O le ta'avale mālūlū fa'atasi ma le fa'a'au'au vavalo e fa'amautinoa ai le timu tutusa o vaega Al₆Mn., puipuia o ta'eta'ei lolo'u fa'aoso fa'aoso fa'amamafa.

(3) Fa'agaioiina mo Manaoga Eseese

E tutusa le taua o lona fa'agaioiina, lea e lagolagoina manaoga eseese afifiina e pei ona otooto atu i le fa'asologa o fa'ata'ita'iga laulau.

Talosaga o 3003 Alumini Foil i Mea'ai Fa'aputu fanua-1

4. Lu'itau & Vaifofo

3003 pepa alumini e feagai ma ni lu'itau fa'atino ile fa'aogaina o mea'ai, fa'atasi ai ma fofo fa'atatau e fa'atupuina e fa'atatau i fa'afitauli ta'itasi:

Vaega Lu'i Fa'ailoga Fa'ainisinia Fa'amatalaga Fa'amatalaga Aafiaga Fa'amoemoeina
Le lava Faamaufaailoga Maualuluga ato fa'afefiloi: Fualili le tafe >1% mulimuli ane >121℃ sterilization 1. Sui CPP ile PE/EVA copolymer (malosi fa'amaufa'ailoga vevela →45N/15mm); 2. Fibre leisa uelo (100-120W, 0.5-1.0mm lautele uelo) Fualili le tafe <0.1%
Eseesega Mafiafia o Fua Manifinifi 0.018-0.025mm iila: O le mafiafia o le mafiafia >5%, fa'aleagaina le fa'atinoga o pa puipui Fa'aoga 20-maualuga malulu ta'avale olo (500-600m / my, 15-20kN vevesi) + X-ray fua mafiafia (±0.001mm sa'o) Va'aiga fa'atonutonu ile ≤3%
Siosiomaga Tausi afifiina tu'ufa'atasi masani: Fua faatatau toe fa'aaogaina <30% (toilalo EU PPWD 2030 ≥85% manaʻoga) 1. Atiina ae “3003 pepa iila + alumini-palasitika faigofie-pa'u fausaga”; 2. Fa'aaoga le Zr-Ti fa'avae chromium-free passivation Fua faatatau toe fa'aaogaina >70%; Faʻatasi ma le RoHS 2.0

5. Meaalofa i le lumanaʻi

(1) Māmā & Atiina o Fua Manifinifi

O se tasi fa'ata'ita'iga manino i le lumana'i o le fa'aopoopoina lea o le fa'amama mama ma le fa'atupuina o fua manifinifi: 3003 alumini pepa alumini o le a fa'asolosolo agai i le 0.015-0.02mm mafiafia. Ia faatumauina le faatinoga, trace Zr o le a faʻaopoopo e faʻaleleia atili ai le malosi-ma faʻamalieina mo le afifiina o meaai laiti.

(2) Suiga Fa'atino

Faatasi ai ma le mama mama, suiga fa'atinoga o le a maua le malosi:

  • Fa'atasia fa'aofuofu thermochromic e tu'uina atu ai fa'aaliga va'aia pe a sili atu le vevela o le teuina i tapula'a saogalemu;
  • Fa'aopoopo i ai fa'ama'i fa'ama'i fou e fa'aumi ai le fa'aola o mea'ai, aemaise lava mo mea pala e pei o fuala'au fou.

(3) Fa'ata'ita'iga Fa'atatau o le Tamaoaiga

Maopoopo, ogatasi ma sini o le fa'aauauina o le lalolagi, o fuafuaga fa'ata'amilo o le tamaoaiga o le a fa'aosofia ai le fa'afouina:

  • Atia'e pusa alumini uma e toe fa'aaogaina, lea e mafai ona ausia se fua faatatau toe fa'aaogaina >95%;
  • Su'esu'e suiga fa'avae masoa e fa'aleleia ai le biodegradability, fa'aitiitia le a'afiaga o le si'osi'omaga a'o fa'atumauina le saogalemu o feso'ota'iga i mea'ai.

Talosaga o 3003 Alumini Foil i Mea'ai Fa'aputu fanua-4

6. Fa'ai'uga

I se aotelega, 3003 alumini pepa ua fa'atūina i luga o fa'ata'ita'iga autu e fa afifiina mea'ai: sterilization maualuga-vevela, pusaaisa/aisa, mea'ai saunia-e-ai/vave, ma fa'aoga fa'apitoa fa'atino-fa'atasi ai ma ta'iala fa'atekinisi fa'ata'atia i le fa'ata'ita'iga laulau.

Faavae, o lona manuia e afua mai i tulafono faatonutonu saʻo o le elemene Mn ma microstructure-faʻamauina se paleni i le va o le faʻafefeteina., malosi le malosi, ma e tatau, e pei ona fa'amanino i le laulau fa'atusatusaga o fa'atinoga alumini pepa.

E ala ile fa'ata'ita'iina ole faiga mo lu'itau e pei o le fa'amaufa'ailogaina ma le toe fa'aaogaina (fa'amatala auiliili ile laulau fofo), 3003 faʻaauau pea ona faʻalauteleina tuaoi o talosaga a le alumini pepa. Foliga i luma, O le alualu i luma i suiga o galuega ma tekinolosi tau le tamaoaiga o le a faʻaleleia atili ai lona gafatia e lagolago ai le saogalemu o meaʻai, uiga lelei, ma le fa'atumauina - e i'u ai ina fa'aoso le afifiina o pepa alumini i le maualuga o le tau ma fa'aitiitia ai le a'afiaga o le si'osi'omaga.

Tuu se tali

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