5052 I-H18 Aluminium Foil ye-Honeycomb Core: Amandla, Osayizi Namazinga
5052 I-H18 Aluminium Foil ye-Honeycomb Core: Amandla, Osayizi Namazinga
Ukuqalisa
Lapho iphaneli ye-aluminium yezinyosi kufanele ithwale umthwalo wangempela, usinde enkonzweni yangaphandle noma yasolwandle futhi uhlale uphansi amashumi eminyaka, umnyombo ngokuvamile wakhiwe kusukela 5052 I-H18 aluminium foil kunentofontofo, eshibhile 3003.
5052 iyingxubevange ye-aluminium-magnesium enamandla aphakeme kakhulu kanye nokumelana nokugqwala okuhle kakhulu, kanye nolaka oluqinile lwe-H18 lunikeza izindonga zamaseli ezacile ukuqina okudingekayo ekucindezelweni okuphezulu nokusebenza kwe-shear..
Lo mhlahlandlela uchaza ukuthi kungani 5052 I-H18 foil isetshenziselwa amakhekheba oju, ukwakheka kwayo kanye nezakhiwo zemishini, ukuthi i-foil iguqulwa kanjani ibe yingqikithi, amasayizi amaseli, ukuminyana kanye namanani amandla ukuze ucacise, i-aerospace efanele kanye namazinga okuhlola we-ASTM, Kanjani 5052 uqhathanisa ne 3003 futhi 5056, kanye nendlela yoku-oda ifekthri ngqo.
Yini? 5052 I-H18 Foil?
5052 ingxubevange ye-5xxx-series engelapheki equkethe cishe u-2.2–2.8% we-magnesium kanye nokwengezwa okuncane kwe-chromium; iqiniswa wumsebenzi obandayo.
Intukuthelo ye-H18 isho ukuthi i-foil iqiniswe kanzima ukuze ibe lukhuni ngokugcwele ngaphandle kokuhushulwa okulandelayo., ngakho-ke iqinile kakhulu. I-foil eqinile ilungele umgogodla ngoba:
- Ikhekheba lezinyosi lithwala ukucindezelwa nokugunda esikhundleni sokudonseka ngokujulile, ngakho-ke idinga amandla aphezulu esivuno ukuze imise izindonga zamaseli amancane ukuthi zingabhibhi.
- I-foil iphrintiwe kuphela nge-node adhesive, kunqwabelene, lisikiwe futhi lanwetshwa—alakhiwe kakhulu ngemva kokugoqwa, ngakho-ke ukuphakama okuphansi kwe-H18 akuyona inkinga.
- Izindonga eziqinile ze-H18 zigcina umfaniswano wamaseli angama-hexagonal ngesikhathi sokunwetshwa nokucindezela kwephaneli futhi ziphakamise ukucindezela komgogodla osuphelile namandla okugunda..
H19 (kanzima-kakhulu) ngezinye izikhathi kucaciswa ukuthi mncane kakhulu, high-amandla foil, kuyilapho i-H38 ilingana ozinzile; I-H18 isalokhu iyisimo esivamile sokuhweba esiqinile sekhekheba lezinyosi.
Ukubunjwa Kwamakhemikhali kanye Nezakhiwo Zemishini
| Isici | Mg | Cr | Fe | Futhi | Cu | UMn | Zn | Al |
| 5052 | 2.2–2.8 | 0.15–0.35 | ≤0.40 | ≤0.25 | ≤0.10 | ≤0.10 | ≤0.10 | ukuzimelela |
I-Magnesium inikeza amandla, i-chromium ilawula ukwakheka kokusanhlamvu nokuziphatha kokugqwala, futhi insimbi ne-silicon kugcinwa kuphansi ukuze kube nokuqina.
Izici ezijwayelekile ze-foil ngokufutheka (amanani akhuphuka abe mncane, amageji aqinile ngokuphelele; ezinye izigayo ukulinganisa mayelana 319 I-MPa iqinile 5052 I-H18 core foil):
| Ulaka | -The ngqi (I-MPa) | Veza (I-MPa) | Ukwelula |
| O (-bothalekiwe) | nisalisa. 130-170 | nisalisa. 50-90 | 18-25% |
| H14 | nisalisa. 195-230 | nisalisa. 140-170 | 7-12% |
| H18 (egcwele kanzima) | nisalisa. 250-320 | nisalisa. 215-305 | cishe 2–7% |
Ukuminyana kumayelana 2.68 g/cm³. Qinisekisa njalo ukuthi ukuqina, isivuno kanye nobubanzi bebude esitifiketini sokugaya segeji eqondile.
Ukusuka ku-Foil kuya ku-Honeycomb Core
Ukukhiqizwa kwe-Converter kuphrinta imigqa ehambisanayo ye-node adhesive ku-foil, amashidi amaningi, yelapha i-block, iyisike ibe ukujiya komgogodla bese ikwandisa ibe amaseli anezinhlangothi ezine.
I-Foil ye 5052 ama-cores ngokuvamile ahamba cishe ngo-0.03-0.13 mm (30- 130 mm, ngokuvamile 0.04–0.06 mm); i-foil imvamisa i-chromated noma ngenye indlela iguquguquke ukuze iqinise amabhondi e-adhesive node futhi ithuthukise ukumelana nokugqwala..
| Ipharamitha | Ibanga elijwayelekile |
| Ukuqina kwe-foil | cishe 0.03-0.13 mm (ngokuvamile 0.04 / 0.05 / 0.06 mm) |
| Usayizi weseli | 1/4″ (6.4), 3/8″ (9.5), 1/2″ (12.7), 3/4″ (19), 1″ (25 mm) |
| Ubukhulu obukhulu | mayelana 5-200 mm (ujule ngesicelo) |
| Ifomu lokuhlinzeka | ibhulokhi/umdweshu onganwetshiwe noma ucezu olunwetshiwe; ibhobokile noma iqinile; slotted |
| Ishidi eliphezulu | ngokuvamile kufika cishe ku-1200-2000 mm ububanzi ngo-2000-3000 mm ubude |
I-Core Density, Amandla kanye namazinga okuhlola
Amaseli amancane kanye ne-foil ewugqinsi aphakamisa ukuminyana namandla. Amanani ayinkomba womgogodla onwetshiwe (izibalo eziqondile zincike ku-alloy, i-foil gauge kanye nomphakeli):
| Usayizi weseli | Ukuminyana (kg/m³) | Ukucindezelwa kwe-flatwise (I-MPa) | Crush amandla (I-MPa) |
| 1/4″ | maqondana 81 | nisalisa. 0.47 | nisalisa. 0.19 |
| 3/8″ | maqondana 54 | nisalisa. 0.26 | nisalisa. 0.08 |
| 1/2″ | maqondana 38 | nisalisa. 0.14 | nisalisa. 0.05 |
| 3/4″ | maqondana 30 | nisalisa. 0.09 | nisalisa. 0.03 |
| 1″ | maqondana 31 | nisalisa. 0.05 | nisalisa. 0.02 |
5052 ama-cores aletha ukugunda okuphezulu (kokubili iribhoni L kanye nezikhombisi-ndlela eziphambanayo zika-W), ukukhathala kanye nomthelela ukusebenza kuka 3003 ekumineni okufanayo.
Ama-Aerospace cores afaneleka ku-AMS-C-7438 (ngaphambili i-MIL-C-7438); Amandla we-node-bond avivinywa nge-ASTM C363 ngayinye, ipuleti shear nge-ASTM C273, ukucindezelwa kwe-flatwise nge-ASTM C365 kanye nokunamathela okubheke nge-ASTM C297 ngayinye.
Cacisa izinga nokuthi amanani ajwayelekile noma amancane ayadingeka yini.
Izicelo ezijwayelekile
- Amaphaneli enziwe ngekhethini-odonga kanye ne-facade yezinyosi okumele zihlale ziyisicaba kanye nesimo sezulu ngaphandle.
- Udonga lwesitimela nolwezokuthutha, amaphaneli aphansi kanye nophahla lwezitimela ezihamba ngesivinini esiphezulu kanye nama-metro (-lulaphele, lukhuni, iyahambisana nezidingo zomlilo).
- Iphansi le-Aerospace, ingaphakathi kanye nezindawo zokulawula, kanye nezinqwaba zasolwandle kanye nefenisha lapho kubalulekile ukumelana nosawoti.
- Amakhabethe ezinto zokusebenza, Igumbi elihlanzekile kanye namaphaneli ekheshi, ifenisha, izakhiwo ze-acoustic, umoya nezingxenye zezimoto ezingasindi.
5052 vs 3003 futhi 5056
| Ingxubevange / inhliziyo | I-Foil tensile | Amandla | Ukugqwala | Ukulingana okuhle kakhulu |
| 3003 H18 | nisalisa. 165- 200 MPa | Okuphakathi | Kuhle | Ama-cores ezomnotho wezakhiwo nezokuhlobisa |
| 5052 H18/H19 | nisalisa. 250- 320 MPa | Phezulu | Kuhle kakhulu | Ngaphandle, indlu yamaamane, izinto zokuhamba kanye nezakhiwo |
| 5056 H18 | ephakeme futhi | Phezulu kakhulu | Kuhle kakhulu | Ama-premium aerospace cores ngamandla amakhulu |
Qoka 3003 ngezindleko zokugqoka ezingaphakathi endlini noma ezijwayelekile, 5052 lapho amandla, ukukhathala nokugqwala kushayela umklamo, futhi 5056 kuphela lapho ukusebenza kwe-aerospace okuphezulu kuthethelela intengo.
5052 yakha kancane kancane kune 3003, kodwa lokhu akubalulekile uma ucwecwe selunwetshiwe lwaba umnyombo.
Imininingwane, Isivuno Nokuhleleka
Cishe 2.68 g/cm³, g/m² = ukujiya (μm) × 2.68, ngakho indawo ye-foil ngethani kulula ukuyilinganisela ekuhleleni izinto ezibonakalayo:
| I-foil gauge | G / m² | Cishe. m² ngethani |
| 30 μm | 80 | 12,400 |
| 40 μm | 107 | 9,330 |
| 50 μm | 134 | 7,460 |
| 60 μm | 161 | 6,220 |
| 100 μm | 268 | 3,730 |
Ukulawulwa kwekhwalithi kuhlanganisa ukubekezelela kwegeji nobubanzi, isimonyana sekhwalithi, ukucindezelwa/ukuhoxa ngokufutheka, chemistry ku-MTC kanye, kuma-cores aphelile, incekusana, I-node bond kanye namanani okugunda/ukucindezela, nge-ISO 9001 kanye nokuhlolwa kwe-SGS/BV kuyatholakala.
Uku-oda i-foil, thumela i-alloy nentukuthelo (5052 H18), into yokulinganisa, ububanzi kanye nobukhulu roll, core ID, Izidingo zechromate/zembozo kanye nenani; kuma-cores aqediwe engeza usayizi weseli, ukujiya core, incekusana, ifomu elijwayelekile nelinwetshiwe noma lokuvimba.
Imigomo evamile 30% idiphozi ngebhalansi emalini yokulayisha impahla, FOB/CFR/CIF.
imibuzo ejwayelekile ukubuzwa
Qhakaziza: Kungani usebenzise 5052 H18 ucwecwe esikhundleni 3003 okwekhekheba lezinyosi?
A: 5052 I-H18 inamandla kakhulu ngokukhathala nokugqwala okungcono (kuhlanganise nasolwandle) ukusebenza, ngakho-ke umgogodla unikeza ukucindezelwa okuphezulu nokushear kwangaphandle, ezokuthutha, amaphaneli olwandle kanye nesakhiwo; 3003 ikhethwa ikakhulukazi ngezindleko eziphansi ekuhlanganiseni okujwayelekile.
Qhakaziza: Kungani i-H18 ithukuthele ngokugcwele?
A: Umnyombo udinga ukuqina, izindonga zamaseli ezikhiqiza kakhulu futhi azidonseleki ngemva kokugingqika, ngakho-ke i-foil eqinile egcwele ikhulisa ukucindezelwa nokugunda ngenkathi igcina umfaniswano wamaseli ngesikhathi sokunwetshwa.
Qhakaziza: Yikuphi ukushuba kwe-foil nosayizi weseli okujwayelekile?
A: Ucwecwe olumaphakathi ngokuvamile lusebenza ngo-0.03–0.13 mm (ngokuvamile 0.04–0.06 mm) namaseli we-1/4″, 3/8″, 1/2″, 3/4″ noma 1″; amangqamuzana amancane kanye ne-foil ewugqinsi kunikeza ukuqina, ama-cores aqinile.
Qhakaziza: Yiziphi izindinganiso ezisebenzayo?
A: Ama-Aerospace cores asebenzisa i-AMS-C-7438; I-node bond yi-ASTM C363, phuca i-ASTM C273, ukucindezelwa kwe-ASTM C365 nokunamathela okubheke ku-ASTM C297, nezitifiketi zokuhlola zomshini wokugaya neziwumongo.
Qhakaziza: Ingabe uhlinzeka nge-foil kuphela noma ama-cores aphelile?
A: Kokubili—5052 H18 foil ku-jumbo noma amaroli ahlukanisiwe weziguquli, kanye nama-corecomb oju aqediwe anwetshiwe noma anganwetshiwe asikwe kusayizi weseli, ukuminyana nokushuba.
Qhakaziza: Iyini i-MOQ nesikhathi sokuhola?
A: I-MOQ ye-Foil ivamise ukuba amathani amaningana ukucaciswa ngakunye futhi ama-cores aqediwe ancike kusayizi nevolumu, namasampuli nama-oda wesivivinyo atholakalayo; isikhathi sokuhola siyahlukahluka ngegeji, ubuningi kanye nokunamathela.
Isiphetho
5052 I-H18 ingamandla aphezulu, I-foil emelana nokugqwala ngemuva kwe-premium aluminium honeycomb cores yezakhiwo, ujantshi, ukusetshenziswa kwe-aerospace nolwandle.
Izindonga zayo eziqinile ziletha ukucindezelwa, phuca nokukhathala lokho 3003 angeke, ngenkathi uhlala ulula futhi uqinile kunanoma iyiphi enye indlela.
Cacisa igeji ye-foil, usayizi weseli, ukuminyana okuyinhloko kanye nezinga lokuhlola, futhi uthenge ngezitifiketi namasampula agunyaziwe esikhundleni sentengo yodwa.
