Halbeegga Aluminium Aloy Taangiga Haamaha Shidaalka Agabka Xamuulka: 5052 Xaashida aluminiumku waxay noqotaa doorashada la door biday
Iyada oo ay socoto mowjadda horumarinta ee khafiifinta, Ilaalinta deegaanka, iyo isku halaynta sare ee baabuurta ganacsiga, Haamaha shidaalka aluminium aluminium ayaa si tartiib tartiib ah u bedelay haamaha shidaalka birta ee dhaqanka, noqoshada qaybaha caadiga ah ee baabuurta xamuulka ah-gaar ahaan kuwa xamuulka qaada ee culus iyo baabuurta saadka ee fog-dheer. Ka mid ah qalabka aluminium aluminium kala duwan, 5052 xaashi aluminium leh, iyada oo loo marayo ansixinta suuqa muddada-dheer, waxay dejisay mawqifkeeda doorashada doorashada ee goobtan sababtoo ah waxqabadkeeda dhamaystiran oo si sax ah u dhigma shuruudaha hawlgalka haanta shidaalka.. Eco alum co., Ltd., si qoto dheer ugu hawlan farsamaynta aluminium sanado badan, waxay bixisay taageerada agabka aasaasiga ah ee dhimista kharashka, horumarinta hufnaanta, iyo cusboonaysiinta cagaarka ah ee warshadaha baabuurta ganacsiga iyada oo loo marayo habka wanaajinta iyo horumarinta waxqabadka 5052 xaashi aluminium.
I. Aasaaska Agabka: Aasaaska Waxqabadka ee Al-Mg Alloy
5052 aluminium xaashida waxaa iska leh Al-Mg taxanaha caadiga ah ee aluminium aluminium ka-hortagga miridhku, iyadoo la isticmaalayo aluminium saldhig ahaan iyo magnesium oo ah curiyaha alloying aasaasiga ah (waxa ku jira 2.2%-2.8%), lagu kabay 0.15%-0.35% chromium si kor loogu qaado waxqabadka. Waxyaabaha kale ee wasakhda ah si adag ayaa loo xakameeyaa, oo ay ku jiraan silicon ≤0.25%, naxaas ≤0.10%, iyo birta ≤0.40%, sameynta nidaam waxqabad gaar ah oo ku habboon xaaladaha shaqada haanta shidaalka.
Tilmaamayaasheeda waxqabadka farsamada ee udub-dhexaadka ah waxay si sax ah u buuxinayaan shuruudaha laba-geesoodka ah ee xoogga iyo ductility ee haamaha shidaalka. Dabeecadaha habaynta kala duwan waxay bixiyaan la qabsi kala duwan, sida ka muuqata shaxda hoose:
| xanaaq | Xoogga Jilicsan (MPa) | Xoogga Wax-soo-saarka (MPa) | Doogis (%) | Qaybaha Codsiga Muhiimka ah | Caadi ah |
|---|---|---|---|---|---|
| O (Qariyey) | 170–210 | ≥65 | ≥20 | Meelaha haanta qaabaysan, qaybo shaabadaysan oo adag | ASTM B 209 / GB / T 3880.2 |
| H32 (Kala badh adag) | 215–265 | ≥190 | ≥12 | Jirka haanta, ilaalada | |
| H36 (Si buuxda u adag) | 260-305 | ≥230 | ≥8 | Gawaarida haanta, wareer, looxyada xambaara | |
| H34 (Dhexdhexaad-adag) | 230–255 | ≥210 | ≥10 | Koofiyadaha dhamaadka haanta, kala goysyada alxanka |
Kala duwanaanshahan waxqabadku wuxuu hubinayaa awoodda culeyska qaabdhismeedka iyadoo la ilaalinayo awoodda qallafsanaanta caagga ah ee ugu wanaagsan, aasaaska u ah samaynta haanta shidaalka adag.
Marka la barbar dhigo 1xxx aluminium saafi ah iyo 6xxx Al-Mg-Si alloys, 5052 xaashida aluminium uma baahna daaweyn kulayl si loo xoojiyo; Heerarka xoogga waxaa lagu hagaajin karaa oo keliya iyada oo la shaqeynayo qabow. Tani waxay ka fogaanaysaa qallafsanaanta, isbeddelka waxqabadka, iyo qiimaha korodhka ee la xidhiidha daaweynta kulaylka.
Isla markaana, waxay haysaa faa'iidooyinka dabiiciga ah ee aluminiumyada aluminium-cufnaanta hoose (2.68 g/cm³) iyo iska caabin daxalka xoog leh-si qumman isu dheellitiraya shuruudaha badan ee xoogga, qaabaysan, adkeysiga, iyo xakamaynta qiimaha haamaha shidaalka xamuulka. Tani waa faa'iidada udub-dhexaadka u ah tartanka aluminiumyada kale.
Si aad si cad u qeexdo farqiga u dhexeeya 5052 xaashida aluminium iyo agabka kale ee sida caadiga ah loo isticmaalo haamaha shidaalka, Shaxda soo socotaa waxay isbarbar dhigaysaa waxqabadka muhiimka ah iyo ku-dhaqanka:
| Wax | Nidaamka Alloy | Iska caabinta daxalka (Shidaalka/milixda buufin) | Weldability | Dhimista Miisaanka (vs. Birta Galvanized) | Heerka Qiimaha | Codsiyada Muhiimka ah | Xadidaadaha |
|---|---|---|---|---|---|---|---|
| 5052 Xaashida aluminium | Al-mg | Aad u fiican (3000h + buufin milix ah, shidaal u adkaysta) | Aad u fiican (90%-95% xoogga alxanka vs. biraha salka) | 40% dhimis (80-100 kg halkii taangi) | Heer dhexe ah | Dhammaan haamaha shidaalka xamuulka (oo ay ku jiraan gaadiidka walxaha khatarta ah) | Waxay u baahan tahay xoojinta codsiyada xoogga badan |
| 6061 Xaashida aluminium | Al-Mg-Si | Celcelis ahaan (waxay u baahan tahay anodizing iska caabin daxalka) | Wacan (wax qabadku wuu isbedelaa ka dib daaweynta kulaylka) | 38% dhimis (cucid 2.70 g/cm³) | Dhexdhexaad ah | Gaariga xamuulka fudud ee aan muhiimka ahayn | Iska caabin shidaal oo liita, u nugul godad |
| 5083 Xaashida aluminium | Al-mg (sare Mg) | Aad u fiican (iska caabbinta buufinta milixda oo xoog badan) | Aad u fiican | 42% dhimis (cucid 2.66 g/cm³) | Sare ah (15%-20% ka sarreeya 5052) | Gaadiidka badda iyo kuwa gaarka ah | Qarash sare, samaynta adag |
| Galvanized Steel Sheet | Kaarboon + daahan zinc | Miskiin (miridhku ka dib dhaawac daahan) | Celcelis ahaan (tolidda alxanka ayaa si fudud u daxalaysa) | Asal ahaan | Hooseeya | Dhammaad hoose, gawaarida gaaban | Culus, nolosha adeeg gaaban (5-8 sano) |
Sida ka muuqata, 5052 xaashida aluminiumku waxay gaartaa dheelitirka ugu fiican ee iska caabbinta daxalka, weldability, khafiif ah, iyo kharashka, iyada oo ka dhigaysa agabka la door bidayo ee haamaha shidaalka xamuulka qaada ee u baahan badqabid iyo isku hallayn labadaba. Iyada oo la adeegsanayo xakamaynta dhalaalidda la safeeyey, Eco alum co., Ltd. waxay si sax ah u ilaalisaa saamiga magnesium iyo chromium inta ugu fican, sii wanaajinta iska caabinta daxalka shidaalka iyo buufinta milixda, oo leh waxqabad ka badan celceliska warshadaha.
II. Codsiga Muhiimka ah: Maxaa yeelay 5052 Xaashida aluminiumku waa doorashada koowaad ee haamaha shidaalka xamuulka
(1) Caabbinta Daxalka Gaarka ah ee Xaaladaha Qalafsan ee Hawlaha
Haamaha shidaalka xamuulka ayaa muddo dheer u soo ban-baxaya bay'ad adag oo dibadda ah, u baahan in ay iska caabiyaan buufinta milixda waddada, biyaha roobka acidic iyo alkaline, iyo daxalka kiimikada ee ka yimaada warbaahinta shidaalka. Baabuurta saadka ee fog-fog, gaar ahaan, ku shaqeeya cimilo kala duwan --deking cusbada jiilaalka woqooyi iyo kulayl, xaaladaha qoyaanka ah ee gobollada koonfureed - iyagoo shuruudo adag saaraya iska caabbinta daxalka.
Waad ku mahadsan tahay saameynta isdhexgalka ee magnesium iyo chromium, 5052 xaashida aluminiumku waxay si dabiici ah u samaysaa filim difaac cufan oo oksaydh dushiisa ah, si wax ku ool ah u xannibaya gelitaanka biyaha badda, buufin milix ah, iyo warbaahinta kiimikada. Hoosta ISO 9227 tijaabinta buufinta milixda dhexdhexaadka ah, iska caabbinta daxalka ayaa ka badan 3000 saacadood, oo aad uga sarreeya heerarka warshadaha caadiga ah.
Shidaalka caadiga ah, 5052 xaashida aluminiumku waxay muujinaysaa iska caabin heer sare ah oo naaftada iyo naaftada (buuxinta heerarka tijaabada daxalka ASTM G31), asal ahaan ka hortagga wasakhowga shidaalka iyo khatarta daadinta, hubinta badbaadada darawalnimada.
Isbarbardhigga faahfaahsan ee iska caabbinta daxalka ee hoos yimaada warbaahinta kala duwan ayaa lagu muujiyay hoos:
| Dhexdhexaadinta Daxalka | Heerka Tijaabada | 5052 Xaashida aluminium | 6061 Xaashida aluminium (Aan la daweyn) | Birta Galvanized | Qiimaynta (1–5, 5 Ugu sarreeya) |
|---|---|---|---|---|---|
| Salt Dhexdhexaad ah (5% NaCl) | ISO 9227 | Ma jiro daxal weyn kadib 3000h | Daadi ka dib 1500h | Lakabka Zinc-ga oo xumaada iyo miridhku ka dib 800h | 5 / 3 / 2 |
| #0 Naaftada (Heerkulka qolka) | ASTM G31 | Ma jiro daxal ama roobab ka dib 1000h | Daadi yar ka dib 800h | Daxalka alxanka iyo daadinta kadib 600h | 5 / 3 / 2 |
| Wakiilka Deicing (10% Keega) | GB / T 10125 | Ma jiraan dhibco miridhku ka dib 2000h | Daxalka deegaanka ka dib 1200h | miridhku biraha saldhiga ka dib 500h | 5 / 3 / 1 |
| Kulul & Qoyaanka (40° C / 95% Kalsoo fur) | GB / T 2423.4 | Ma jiro hoos u dhac ku yimaada waxqabadka kadib 2500h | Midabka Oxidation ka dib 1800h | Daxalka kadib 1000h | 5 / 4 / 2 |
Marka la barbar dhigo haamaha shidaalka birta galvanized ee dhaqanka, 5052 Haamaha shidaalka daawaha aluminiumku waxay ka badan karaan labanlaab nolosha adeegga waxayna yareeyaan kharashka dayactirka 50%, si buuxda wax looga qabto arrimaha daxalka, daadsanaan, iyo cimri gaaban. Eco alum co., Ltd 5052 Agabka taangiga shidaalka xaashida aluminiumka waxaa xaqiijiyay machadyada tijaabada dhinac saddexaad si ay si gaar ah ugu shaqeeyaan si gaar ah iyagoo hoos yimaada wakiilka wax ka saara iyo deegaanka qoyan kulul., si buuxda u buuxinaya shuruudaha qasabka ah ee GB 18564.1-2019 alaabta khatarta ah taangiyada gaadiidka.
(2) Faa'iidada Fudud ee Kobcinta Dhaqaalaha Hawlgelinta
Fududeynta waa dariiqa muhiimka ah ee dhimista kharashka iyo horumarinta hufnaanta baabuurta ganacsiga. Sida qayb miisaan-weyn leh, Fududeynta haamaha shidaalka waxay si toos ah u saamaysaa dhaqaalaha shidaalka iyo hufnaanta culayska bixinta. Iyada oo cufnaanta kaliya 60% ee birta ah, 5052 xaashida aluminiumku waxay bixisaa faa'iido cad.
Wixii caadi ahaan loo isticmaalo 400 L haanta shidaalka, ka beddelashada birta galvanized una beddelo 5052 xaashida aluminiumku waxay yaraynaysaa miisaanka 80-100 kg haankiiba. Tijaabooyinka warshadaha ayaa muujinaya in mid kasta 10% hoos u dhigista miisaanka gaadhigu waxa uu hoos u dhigi karaa isticmaalka shidaalka 3%-5%.
Sidaas, baabuurta dheereeya oo lagu qalabeeyay 5052 Haamaha shidaalka xaashida aluminiumku waxay badbaadin karaan kumanaan yuan kharashka shidaalka sannadkii, dhalinaya faa'iidooyin dhaqaale oo toos ah.
Marka laga eego dhinaca kharashka meertada nolosha oo buuxa, isbarbardhigga hoose (400 L taangiga) waxay tusinaysaa faa'iidada:
| Qiimaha Shayga | 5052 Haanta aluminiumka | Haanta birta galvanized | Farqiga (Celceliska sanadlaha) | Saldhig |
|---|---|---|---|---|
| Qiimaha hore | ~ 8,000 RMB | ~ 5,000 RMB | +3,000 RMB | 2026 qiimaha suuqa |
| Nolosha Adeegga | 15-20 sano | 5-8 sano | >2× dheer | Xogta warshadaha |
| Dayactirka sanadlaha ah | ≤200 RMB | ≥800 RMB | -600 RMB | Ka hortagga miridhku, dayactirid |
| Kaydinta Shidaalka ee Sannadlaha ah | 4,000-6,000 RMB | 0 | -4,000 ilaa -6,000 RMB | 100,000 km/sanadkii |
| Qiimaha Wareegga Nolosha | ~ 12,000-16,000 RMB | ~ 24,000-32,000 RMB | >50% kaydin | 15-sanad ku salaysan |
Naqshadaynta fudud waxay sidoo kale wanaajisaa qaybinta culeyska waxayna kordhisaa culeyska wax ku oolka ah, soo celin hawleed oo dheeraad ah. Gawaarida tamarta cusub, Eco alum co., Ltd. wuxuu hagaajiyay hababka duubista 5052 xaashida aluminiumka si loo sii yareeyo cufnaanta iyadoo la ilaalinayo xoogga, caawinta fidinta baaxada batteriga iyo taageeridda koronto.
(3) Hab-socod aad u Wanaagsan iyo Xiritaanka Badbaadada
Haamaha shidaalka baabuurtu waxay leeyihiin dhismayaal adag waxayna u baahan yihiin shaabad, wareegsan, alxanka, iyo hababka kormeerka, dalabaadka sare ee qaabaynta iyo weldability. Iyada oo dheerayn aad u fiican, 5052 xaashida aluminiumku waxay ka hortagtaa dildilaaca iyo qallafsanaanta inta lagu jiro shaabadaynta dusha adag iyo sawirka qoto dheer, bixinta habayn deggan.
Waxay taageertaa samaynta isku dhafan ee go'yaal ballaadhan ilaa 1600 mm, yaraynta tolmada alxanka, korodhka ka faa'iidaysiga booska 10%, iyo hoos u dhigida khatarta daadinta. La qabsiga alxanka ayaa hoos lagu muujiyay:
| Habka alxanka | Buuxiyaha lagu taliyay | Weld Xoog (% ee Saldhigga) | Heerka daadinta | Isticmaal | Faa'iidooyinka |
|---|---|---|---|---|---|
| TIG | IS 5356 | 93–95 | ≤0.08 Pa·m³/s | Tolmada ugu muhiimsan, xirmooyinka dhamaadka | Sax ah sare, xirid aad u fiican |
| I | IS 5356 | 90–93 | ≤0.1 Pa·m³/s | Gawaarida, wareer | Waxtarka sare |
| Alxanka leysarka | IS 5087 | ≥95 | ≤0.05 Pa·m³/s | Tolmo sax ah | HAZ yar, xoogga wadajirka sare |
Alaabta halista ah ku rari baabuurta xamuulka, 5052 Haamaha shidaalka xaashida aluminiumku waxay mari karaan kormeerka alxanka oo buuxa (X-ray NDT), gaadhista heerka u qalmida ka gudubka kowaad wuu dhamaaday 98.5%, taangiyada birta oo aad uga badan, baabi'inta khataraha badbaadada ee heerka wax soo saarka.
(4) U Hogaansanaanta Deegaanka iyo Isbeddellada Warshadaha
Iyadoo ay sii kordhayaan xeerarka deegaanka ee adag, Dib-u-warshadaynta iyo saamaynta kaarboonka ee hooseeya ayaa muhiim ah. 5052 xaashi aluminium waa 100% dib-u-warshadayn kara, qiiqa sii daaya oo hooseeya inta lagu jiro dib u warshadaynta, iyo raad kaarboon ≤3 kg CO₂/kg, la jaanqaadida fikradaha wax soo saarka cagaaran. Eco alum co., Ltd. u hoggaansama mabaadi'da wax-soo-saarka kaarboon-yar; ay 5052 Xadhkaha xaashida aluminiumku waa ISO 14001 shahaado, ka nadiif ah walxaha waxyeelada leh, waafaqsan heerarka badbaadada xidhiidhka shidaalka, oo lagu shahaado ISO 9001 iyo IATF 16949, awood u dhoofinta Yurub iyo Waqooyiga Ameerika.
III. Habraaca La qabsiga iyo Habaynta
5052 xaashida aluminiumka waxaa lagu bixin karaa xamaasad badan si loo waafajiyo qaabka haanta, shuruudaha load, iyo hababka habaynta:
| xanaaq | Tilmaamaha Habaynta | Qaybaha Haamaha | Dhumucda (mm) | Nidaamyada | Faa'iidooyinka |
|---|---|---|---|---|---|
| O | caag heer sare ah | Taangiyada qaabaysan, koofiyadaha dhamaadka qaloocan | 1.5–4.0 | Sawir qoto dheer | samaynta dildilaac la'aan |
| H32/H34 | Xoog isku dheeli tiran iyo ductility | Jirka haanta, ilaalada | 2.0-5.0 | Shaabadeynta, wareegsan, alxanka | Waxtarka sare |
| H36/H38 | Xoog sare | Gawaarida, wareer | 3.0–6.0 | Gooynta, wareegsan, alxanka laysarka | Awoodda culeyska sare |
Eco alum co., Ltd. wax-soo-saarka badan karaa 5052 go'yaal aluminium oo dhumucdiisu tahay 0.15-600 mm iyo ballac 20-2650 mm, amarada taageeraya 8 ku 5000 tan, oo leh wareegyada dhalmada ee 7-45 maalmood.
Iv. Xaqiijinta Suuqa
Haamaha shidaalka aluminium aluminium hadda way dhaafeen 80% saamiga suuqa ee xamuulka culus iyo qaybaha basaska, la 5052 xaashida aluminium sida doorashada ugu weyn. Eco alum co., Ltd. waxay siisaa shirkadaha waaweyn ee baabuurta waaweyn ee dalka iyo kuwa caalamiga ahba, Codsiyada saadka-dheer iyo gaadiidka walxaha khatarta ah. Xogta suuqu waxay muujinaysaa in heerar guuldarradu ay hoos u dhaceen 60% marka la barbar dhigo taangiyada birta.
Gabagabo
5052 xaashida aluminiumku waxay noqotay sheyga caadiga ah ee la door biday haamaha shidaalka aluminiumka xamuulka sababtoo ah waxqabadkeeda dheellitiran ee caabbinta daxalka, khafiif ah, hawlkarnimo, badbaadada, iyo u hoggaansanaanta deegaanka. Sida tignoolajiyada farsamaynta aluminiumku ay horumarayso, Eco alum co., Ltd. waxay sii wanaajin doontaa habaynta iyo waxqabadka kaarboon-yar, xoojinta hoggaankeeda agabka haamaha shidaalka xamuulka.
Q&A
Q1: Waa maxay faa'iidooyinka asaasiga ah ee 5052 xaashida aluminium ee haamaha shidaalka xamuulka?
A: Iska caabbinta daxalka sare, habayn aad u fiican iyo weldability oo aan daaweynta kulaylka, iyo dheellitirnaanta waxqabadka-qiimaynta ugu wanaagsan.
Q2: Yahay 5052 xaashi aluminium ah oo ku habboon baabuurta tamarta cusub?
A: Haa. Miisaankeeda fudud iyo cimri dhererkeedu waxay hagaajiyaan baaxadda waxayna la kulmaan heerarka deegaanka.
Q3: Miyay buuxisay heerarka gaadiidka agabka khatarta ah?
A: Si buuxda u waafaqsan GB 18564.1-2019, oo leh heerar sare oo baadhis alxan ah.
Q4: Sidee la barbar dhigayaa 5083 xaashida aluminium ee qiimaha-wax-qabadka?
A: 5052 waxay bixisaa waxqabad ku filan 15%-20% qiimo jaban iyo samaynta fudud.
Q5: Waa maxay daaweynta dusha sare ee la heli karo?
A: Caano la'aanta, dahaarka beddelka kiimikada, iyo daahan electrophoretic si ay ugu habboonaato baahida processing kala duwan.