Izinto zeTanki eziMgangatho zeAluminiyam yeAluminiyam yeeLori: 5052 Iphepha leAluminiyam Liba Lolona LuKhetho Olukhethiweyo
Phakathi kophuhliso lwamaza okukhanya, UKUKHUSELEKELA KWESICELO, kunye nokuthembeka okuphezulu kwizithuthi zorhwebo, Iitanki zamafutha e-aluminiyam ziye zatshintsha ngokuthe ngcembe iitanki zamafutha entsimbi, ukuba zizinto eziqhelekileyo kwiilori-ingakumbi iilori ezinomthwalo onzima kunye nezithuthi ezihamba ixesha elide.. Phakathi kwezinto ezahlukeneyo ze-aluminium alloy, 5052 Iphepha le-aluminiyam linayo, ngokuqinisekiswa kwexesha elide lemarike, imisele indawo yayo njengokhetho olukhethiweyo kulo mmandla ngenxa yokusebenza kwayo okubanzi okuhambelana ngokuchanekileyo neemfuno zokusebenza kwetanki yamafutha elori.. I-Eco Alumm Co., Ltd., Uzibandakanye ngokunzulu ekusetyenzweni kwe-aluminiyam iminyaka emininzi, ibonelele ngenkxaso yemathiriyeli engundoqo yokunciphisa iindleko, ukuphuculwa kobuchule, kunye nophuculo lohlaza kushishino lwezithuthi zorhwebo ngokuphucula inkqubo kunye nokwandiswa komsebenzi 5052 sheet aluminiyam.
I. Izinto Ezisisiseko: Isiseko sokuSebenza se-Al-Mg Alloy
5052 aluminiyam sheet yeyesiqhelo Al-Mg series anti-rust aluminiyam ingxubevange, usebenzisa i-aluminiyam njengesiseko kunye ne-magnesium njengento ephambili yokudibanisa (umxholo 2.2%–2.8%), ixhaswe yi-0.15% -0.35% chromium ukunyusa ukusebenza. Ezinye izinto zokungcola zilawulwa ngokungqongqo, kuquka isilicon ≤0.25%, ubhedu ≤0.10%, kunye nentsimbi ≤0.40%, ukwenza inkqubo yokusebenza ekhethekileyo efanelekileyo kwiimeko zokusebenza zetanki yamafutha.
Izalathi zayo ezingundoqo zokusebenza koomatshini ngokuchanekileyo zihlangabezana neemfuno ezimbini zamandla kunye ne-ductility yeetanki zamafutha elori. Iintlobo ezahlukeneyo zomsindo zibonelela ngokuguquguquka okwahlukileyo, njengoko kubonisiwe kwitheyibhile engezantsi:
| Ukucaphuka | Tensile strength (MPa) | Unikeze Amandla (MPa) | Elongation (%) | Amacandelo eSicelo esingundoqo | Umgangatho |
|---|---|---|---|---|---|
| O (Wanqwala) | 170–210 | ≥65 | ≥20 | Imiphezulu itanki emile, iindawo ezintsonkothileyo ezinesitampu | I-ASTM B 209 / Gb / t 3880.2 |
| H32 (Isiqingatha-nzima) | 215–265 | ≥190 | ≥12 | Umzimba wetanki, abalindi abasecaleni | |
| H36 (Ngokupheleleyo-nzima) | 260–305 | ≥230 | ≥8 | Izibiyeli zetanki, ukubhida, izakhelo zokuthwala umthwalo | |
| H34 (Phakathi-nzima) | 230–255 | ≥210 | ≥10 | Iminqwazi yetanki, amalungu adityanisiweyo |
Olu luhlu lwentsebenzo luqinisekisa umthamo wokuthwala umthwalo ngelixa ugcina isakhono seplastiki esigqwesileyo, ukubeka isiseko sokwenza itanki yamafutha enzima.
Xa kuthelekiswa ne-1xxx ye-aluminium ecocekileyo kunye ne-6xxx Al-Mg-Si ialloys, 5052 Iphepha le-aluminium ayifuni unyango lobushushu lokomeleza; amanqanaba amandla anokulungiswa kuphela ngokusebenza okubandayo. Oku kuthintela deformation, ukuguquguquka kokusebenza, kunye nokunyuka kweendleko ezinxulumene nonyango lobushushu.
Ngaxeshanye, igcina izibonelelo zendalo ze-aluminium alloys-ubuninzi obuphantsi (2.68 g/cm³) kunye nokuxhathisa okuqinileyo kwe-corrosion-ngokulinganisa ngokugqibeleleyo iimfuno ezininzi zamandla, ukubumbeka, ukuqina, kunye nolawulo lweendleko zamatanki amafutha elori. Le yinzuzo yayo engundoqo yokhuphiswano ngaphezu kwezinye i-alloys ze-aluminium.
Ukubonisa ngokucacileyo umahluko phakathi 5052 Iphepha le-aluminiyam kunye nezinye izinto ezisetyenziswa ngokuqhelekileyo kwiitanki zamafutha elori, le theyibhile ilandelayo ithelekisa ukusebenza okungundoqo kunye nokusetyenziswa:
| Izinto eziphathekayo | Inkqubo ye-alloy | Ukunyangwa kokuMhlwa (Isitshizi samafutha/ityuwa) | Ukuweldability | Ukunciphisa Ubunzima (vs. Intsimbi eGalvanized) | Ixabiso leNqanaba | Usetyenziso olungundoqo | Ukulinganiselwa |
|---|---|---|---|---|---|---|---|
| 5052 Iphepha leAluminiyam | Al-mg | Egqwesileyo (3000h+ isitshizi setyuwa, ukumelana namafutha) | Egqwesileyo (90%-95% amandla weld vs. isiseko sesinyithi) | 40% ukunciphisa (80–100 kg itanki nganye) | Phakathi | Zonke iitanki zamafutha elori (kubandakanywa uthutho lwezixhobo ezinobungozi) | Ifuna ukuqiniswa kwizicelo eziphezulu kakhulu |
| 6061 Iphepha leAluminiyam | Al-Mg-Si | Umndilili (ifuna i-anodizing yokumelana nomhlwa) | Kulungile (ukusebenza kuyaguquguquka emva konyango lobushushu) | 38% ukunciphisa (ukuxinana 2.70 g/cm³) | Phakathi-phezulu | Ukukhanya-umsebenzi ilori iindawo ezingabalulekanga | Ukunganyangeki kwamafutha, thanda ukugqobhoza |
| 5083 Iphepha leAluminiyam | Al-mg (phezulu Mg) | Egqwesileyo (amanzi olwandle anamandla okumelana nokutshiza kwetyuwa) | Egqwesileyo | 42% ukunciphisa (ukuxinana 2.66 g/cm³) | Phezulu (15%-20% ngaphezulu 5052) | Iilori zaselwandle kunye neenjongo ezizodwa | Iindleko eziphezulu, kunzima ngakumbi ukwenza |
| Iphepha leNsimbi eliGalvanized | Intsimbi yekhabhoni + ukutyabeka kwe-zinc | Ubuhlwempu (umhlwa emva komonakalo wokwaleka) | Umndilili (i-weld seams idla ngokukhawuleza) | Isiseko | Iphantsi | Isiphelo esiphantsi, iilori ezihamba ngokufutshane | Inzima, ubomi benkonzo emfutshane (5-8 iminyaka) |
Njengoko kubonisiwe, 5052 Iphepha le-aluminiyam lifezekisa ibhalansi efanelekileyo phakathi kokuxhathisa ukubola, ukuwelda, Ukukhanya, kunye neendleko, ukuyenza ibe yeyona nto ikhethwayo kwiitanki zamafutha elori ezifuna zombini izinto ezininzi kunye nokuthembeka. Ngolawulo olusulungekileyo lokunyibilikisa, I-Eco Alumm Co., Ltd. ngokuchanekileyo igcina i-magnesium kunye ne-chromium ratios kuluhlu olufanelekileyo, ukomeleza ngakumbi ukuxhathisa ukubola kwamafutha kunye nesitshizi setyuwa, ngokwenziwa komsebenzi ogqitha i-avareji yoshishino.
II. Ukusebenza okungundoqo: Ngoba 5052 Iphepha leAluminiyam luKhetho lokuQala kwiiTanki zeziBaso zelori
(1) Ukuxhathisa okuKhethekileyo kokuNgqunywa kweeMeko eziNgxaki zokuSebenza
Iitanki zamafutha elori zihlala zisesichengeni semeko enzima yangaphandle, kufuneka sixhathise isitshizi setyuwa endleleni, amanzi emvula aneasidi kunye nealkaline, kunye nokonakala kweekhemikhali kumajelo eendaba. Izithuthi ezithatha ixesha elide, ukuthi ngqo, isebenza kwiindawo ezahlukeneyo zemozulu-i-deicing ityuwa kubusika basemantla kwaye kushushu, iimeko ezifumileyo kwimimandla esemazantsi-zibeka iimfuno ezingqongqo ekuxhathiseni ukudleka.
Ndiyabulela kwimpembelelo ye-synergistic ye-magnesium kunye ne-chromium, 5052 Iphepha le-aluminiyam ngokwendalo lenza ifilimu exineneyo ekhuselayo ye-oxide kumphezulu wayo, ngokufanelekileyo ukuthintela ukungena kwamanzi olwandle, ityuwa yokutshiza, kunye nemidiya yekhemikhali. Ngaphantsi kwe-ISO 9227 uvavanyo lwesitshizi setyuwa engathathi hlangothi, ukuxhathisa umhlwa kuyodlula 3000 iiyure, yodlula kude imigangatho yoshishino eqhelekileyo.
Amafutha aqhelekileyo, 5052 Iphepha le-aluminium libonisa ukuxhathisa okugqwesileyo kwi-diesel kunye ne-biodiesel (ukuhlangabezana nemigangatho yovavanyo lwe-ASTM G31), ngokusisiseko ukuthintela ukungcoliseka kwamafutha kunye nobungozi bokuvuza, ukuqinisekisa ukhuseleko lokuqhuba.
Uthelekiso olucacileyo lokumelana nokubola phantsi kweendaba ezahlukeneyo kuboniswe ngezantsi:
| I-Corrosive Medium | Umgangatho wovavanyo | 5052 Iphepha leAluminiyam | 6061 Iphepha leAluminiyam (Ukunganyangwa) | Intsimbi eGalvanized | Ukukala (1–5, 5 Eyona nto ingcono) |
|---|---|---|---|---|---|
| ISitshizi seTyuwa esingathathi hlangothi (5% NaCl) | ISO 9227 | Akukho mhlwa obalulekileyo emva kwe3000h | Ukuhlamba emva kwe-1500h | Ukungaphumeleli komgangatho weZinc kunye nomhlwa emva kwe800h | 5 / 3 / 2 |
| #0 Idizili (ITemp yegumbi) | I-ASTM G31 | Akukho mhlwa okanye imvula emva kwe-1000h | Umgodi omncinci emva kwe-800h | Weld umhlwa kunye nokuvuza emva 600h | 5 / 3 / 2 |
| Deicing Agent (10% Ikeyiki) | Gb / t 10125 | Akukho mabala erusi emva kwe2000h | I-corrosion yendawo emva kwe-1200h | Isiseko sentsimbi emva kwe-500h | 5 / 3 / 1 |
| Ishushu & Fumile (40°C / 95% Rh) | Gb / t 2423.4 | Akukho kuthotywa kwentsebenzo emva kwe-2500h | Ukutshintsha umbala emva kwe-1800h | Umhlwa emva kwe-1000h | 5 / 4 / 2 |
Xa kuthelekiswa neitanki zamafutha entsimbi yesiqhelo, 5052 ialluminiyam ialloy tanks fuel can more than double service life kunye nokunciphisa iindleko zogcino ngo 50%, ukujongana ngokupheleleyo nemiba yokurusa, ukuvuza, kunye nobomi obufutshane. I-Eco Alumm Co., Ltd 5052 I-aluminiyam sheet itanki yezixhobo zamafutha ziye zaqinisekiswa ngamaziko ovavanyo lomntu wesithathu ukuba aqhube kakuhle ngakumbi phantsi kwe-agent ye-deicing kunye neendawo ezishushu ezishushu., ukuhlangabezana ngokupheleleyo neemfuno ezisisinyanzelo ze-GB 18564.1-2019 kwiitanki zothutho zezinto ezinobungozi.
(2) I-Lightweight Advantage yokuphucula uQoqosho lokuSebenza
I-Lightweighting yindlela ephambili yokunciphisa iindleko kunye nokuphucula ukusebenza kakuhle kwizithuthi zorhwebo. Njengenxalenye ebalulekileyo yobunzima, ukukhanya kweetanki zamafutha kuchaphazela ngokuthe ngqo uqoqosho lwamafutha kunye nokusebenza kakuhle komthwalo wokuhlawula. Ngoxinaniso kuphela 60% yentsimbi, 5052 Iphepha le-aluminium linika inzuzo ecacileyo.
Kuba isetyenziswa ngokuqhelekileyo 400 L itanki yamafutha elori, ukutshintshela kwintsimbi yegalvanized ukuya 5052 Iphepha le-aluminiyam linciphisa ubunzima nge-80-100 kg kwitanki nganye. Uvavanyo lweshishini lubonisa ukuba yonke into 10% ukuncitshiswa kobunzima besithuthi kunokunciphisa ukusetyenziswa kwamafutha nge-3% -5%.
Ngaloo ndlela, iilori ezihamba ixesha elide zixhotyiswe nge 5052 Iitanki zamafutha e-aluminiyam zingagcina amawaka eeyuan kwiindleko zamafutha ngonyaka, ukuvelisa iinzuzo zoqoqosho ngqo.
Ukusuka kumbono weendleko zomjikelo opheleleyo, uthelekiso olungezantsi (400 L itanki) ibonisa inzuzo:
| Ixabiso Into | 5052 ITanki yeAluminiyam | ITanki yeNtsimbi eGalvanized | Umahluko (Avg ngonyaka.) | Isiseko |
|---|---|---|---|---|
| Iindleko zokuqala | ~8,000 RMB | ~5,000 RMB | +3,000 Rmb | 2026 ixabiso lemarike |
| Ubomi Benkonzo | 15- iminyaka engama-20 | 5-8 iminyaka | >2× ixesha elide | Idatha yeshishini |
| ULondolozo loNyaka | ≤200 RMB | ≥800 RMB | -600 RMB | Ukuthintela umhlwa, ukulungisa |
| Ukonga iFuel ngoNyaka | 4,000-6,000 RMB | 0 | -4,000 ukuya -6,000 RMB | 100,000 km/ngonyaka |
| Iindleko zoBomi | ~12,000–16,000 RMB | ~24,000–32,000 RMB | >50% ukonga | 15-isiseko sonyaka |
Uyilo oluKhaphukhaphu lukwakhulisa ukuhanjiswa komthwalo kunye nokwandisa umthwalo osebenzayo, ukwandisa ngakumbi imbuyekezo zokusebenza. Kwiilori zamandla amatsha, I-Eco Alumm Co., Ltd. ineenkqubo zokuqengqeleka ezilungiselelwe 5052 Iphepha le-aluminiyam lokunciphisa ngakumbi ukuxinana ngelixa ugcina amandla, ukunceda ukwandisa uluhlu lwebhetri kunye nokuxhasa ukufakelwa kombane.
(3) Ukuqhubekeka okugqwesileyo kunye nokutywinwa koKhuseleko
Iitanki zamafutha elori zinezakhiwo ezintsonkothileyo kwaye zifuna isitampu, ukugoba, ilding, kunye neenkqubo zokuhlola, ukubeka iimfuno eziphezulu kwi-formability kunye ne-weldability. Ngobude obugqwesileyo, 5052 Iphepha le-aluminiyam lixhathisa ukuqhekeka kunye nokuguqulwa ngexesha lokugxilwa kwetampu kunye nomzobo onzulu, ebonelela ngokusebenza okuzinzileyo.
Ixhasa ukubunjwa okudibeneyo kwamaphepha abanzi ukuya kuthi ga 1600 mm, ukunciphisa i-weld seams, ukwandisa ukusetyenziswa kwendawo ngaphezulu 10%, kunye nokunciphisa umngcipheko wokuvuza. Ukulungelelaniswa kwayo kwe-welding kuboniswe ngezantsi:
| Indlela yokuWelding | Isigcwalisi esicetyiswayo | Amandla eWeld (% yeSiseko) | Ireyithi yokuvuza | Isicelo | Izibonelelo |
|---|---|---|---|---|---|
| TIG | IS 5356 | 93–95 | ≤0.08 Pa·m³/s | Imithungo ephambili, iminqwazi yokuphela | Ukuchaneka okuphezulu, ukutywinwa okugqwesileyo |
| Mna | IS 5356 | 90–93 | ≤0.1 Pa·m³/s | Izibiyeli, ukubhida | Ukusebenza okuphezulu |
| Laser Welding | IS 5087 | ≥95 | ≤0.05 Pa·m³/s | Imithungo echanekileyo | I-HAZ encinci, amandla aphezulu adibeneyo |
Kwiilori zokuthutha izinto ezinobungozi, 5052 Iitanki zamafutha e-aluminiyam zinokungena ngokupheleleyo kuhlolo lwe-weld (X-reyi NDT), ukufikelela kwinqanaba lokuqala lokupasa ngaphezulu 98.5%, igqithise kakhulu iitanki zentsimbi, ukuphelisa imingcipheko yokhuseleko kwinqanaba lokuvelisa.
(4) Ukuthotyelwa kokusiNgqongileyo kunye neeNdlela zoShishino
Ngemigaqo engqongqo yokusingqongileyo, ukusetyenzwa kwakhona kunye nekhabhoni esezantsi ibalulekile. 5052 Iphepha lealuminium 100% inokuphinda isetyenziswe, ngokukhutshwa okuphantsi ngexesha lokurisayikilishwa, kunye ne-carbon footprint ≤3 kg CO₂ / kg, ukulungelelanisa neengqikelelo zemveliso eluhlaza. I-Eco Alumm Co., Ltd. ibambelela kwimigaqo yokuvelisa i-carbon ephantsi; yayo 5052 imigca yamaphepha ealuminiyam yi ISO 14001 eqinisekisiweyo, ayinazinto eziyingozi, iyahambelana nemigangatho yokhuseleko loqhagamshelwano lwepetroli, kwaye iqinisekiswe phantsi kwe-ISO 9001 kunye ne-IATF 16949, ivumela ukuthunyelwa kumazwe angaphandle eYurophu nakuMntla Melika.
III. Uhlengahlengiso lweNkqubo kunye nokuLungisa
5052 Iphepha le-aluminiyam linokubonelelwa ngeendlela ezininzi ukuze lihambelane nesakhiwo setanki, iimfuno zomthwalo, kunye neendlela zokucubungula:
| Ukucaphuka | Ukulungiswa kweempawu | Amacandelo eTanki | Ukutyeba (mm) | Iinkqubo | Izibonelelo |
|---|---|---|---|---|---|
| O | Iplastiki egqwesileyo | Amatanki amile, iminqwazi yokuphela egobileyo | 1.5–4.0 | Umzobo onzulu | Ukubunjwa okungenazintanda |
| H32/H34 | Amandla alinganayo kunye ne-ductility | Umzimba wetanki, abalindi abasecaleni | 2.0–5.0 | Isitampu, ukugoba, ilding | Ukusebenza okuphezulu |
| H36/H38 | Amandla aphezulu | Izibiyeli, ukubhida | 3.0–6.0 | Ukusika, ukugoba, I-Laser Welling | Umthamo ophezulu womthwalo |
I-Eco Alumm Co., Ltd. inokuvelisa ngobuninzi 5052 Amacwecwe e-aluminiyam enobukhulu obuyi-0.15-600 mm kunye nobubanzi obuyi-20-2650 mm, imiyalelo exhasayo evela 8 ukuya 5000 iitoni, kunye nemijikelo yokuhanjiswa kweentsuku ezi-7-45.
Iv. Ukuqinisekiswa kweMarike
Iitanki zamafutha e-aluminiyam ngoku zigqithise 80% isabelo semarike kwiilori ezinzima kunye namacandelo ebhasi, nge 5052 Iphepha le-aluminium njengolona khetho lubalaseleyo. I-Eco Alumm Co., Ltd. ibonelela ngabavelisi belori basekhaya nabamazwe ngamazwe, ngezicelo kulungiselelo oluhamba ixesha elide kunye nothutho lwezixhobo ezinobungozi. Idatha yemarike ibonisa amazinga okusilela athotywe ngaphezulu 60% xa kuthelekiswa neitanki zentsimbi.
Ukuqukumbela
5052 Iphepha le-aluminiyam liye laba yeyona nto ithandwayo esemgangathweni yeetanki zamafutha e-aluminiyam yelori ngenxa yokusebenza kwayo ngokulungeleleneyo ekuxhathiseni umhlwa., Ukukhanya, ukuqhubekeka, ukhuseleko, kunye nokuthotyelwa kokusingqongileyo. Njengoko iteknoloji yokulungisa i-aluminium ihambela phambili, I-Eco Alumm Co., Ltd. iya kuphucula ngakumbi ukwenza ngokwezifiso kunye nokusebenza kwekhabhoni ephantsi, ukuqinisa ubunkokeli bayo kwizinto zetanki zamafutha elori.
Q&A
Q1: Zeziphi iingenelo eziphambili 5052 Iphepha le-aluminiyam kwiitanki zamafutha elori?
A: Ukumelana ne-corrosion ephezulu, processing ebalaseleyo kunye weldability ngaphandle unyango ubushushu, kunye nentsalela yeendleko zokusebenza.
Q2: I 5052 sheet aluminiyam ilungele iilori zamandla amatsha?
A: Ewe. Ukukhanya kwayo kunye nokuqina kwayo kuphucula uluhlu kunye nokuhlangabezana nemigangatho yokusingqongileyo.
Q3: Ngaba iyahlangabezana nemigangatho yothutho yezinto ezinobungozi?
A: Ihambelana ngokupheleleyo ne-GB 18564.1-2019, kunye namazinga aphezulu okuphumelela ukuhlolwa kwe-weld.
Q4: Ithelekisa njani ne 5083 sheet aluminiyam kwindleko-ukusebenza?
A: 5052 inikeza ukusebenza okwaneleyo kwi-15% ukuya kuma-20% yeendleko eziphantsi kunye nokuqulunqwa okulula.
Q5: Loluphi unyango olungaphezulu olukhoyo?
A: Anodizing, iingubo zokuguqulwa kweekhemikhali, kunye neengubo ze-electrophoretic ukuze zihambelane neemfuno ezahlukeneyo zokucwangcisa.