Uthelekiso lweNtsebenzo yefoyile yeAluminiyam: 8011, 1235, kwaye 3003 Iifoyile zeAluminiyam
1. Intshayelelo
Ifoyile yeAluminiyam yenye yezona zinto zibalulekileyo ezisetyenziswa kumashishini anamhlanje ngenxa yesakhiwo sayo esilula, ogqwesileyo thermal kunye conductivity zombane, ukumelana nomhlwa, kunye nokusebenziseka kwakhona. Ngophuhliso oluqhubekayo lokupakisha, izinto zombane, kunye nemizi-mveliso yokupheka, imfuno yeentlobo ezahlukeneyo zeefoyile ze-aluminiyam ezineempawu ezicacileyo zikhule ngokukhawuleza. Ukukhetha ibakala elifanelekileyo le-alloy lichaphazela ngokuthe ngqo umgangatho wemveliso, ukusebenza kakuhle kweendleko, kunye nokuzinza kokusingqongileyo.
Phakathi kwamabanga asetyenziswa ngokubanzi, 8011, 1235, kwaye 3003 I-Aluminium foils zezona zixhaphakileyo. Ibakala ngalinye libonisa imixube yeekhemikhali eyodwa, iimpawu zoomatshini, kunye neeprofayili zokusebenza. Eli nqaku libonelela ngobunzulu Ifoyile yeAluminiyam uthelekiso lokusebenza, ukuphonononga iiyantlukwano zabo ngokwasemzimbeni, oomatshini, kunye neendlela zokuziphatha, ngelixa unikezela ngeengcebiso zokusetyenziswa kwamashishini kunye nokulungiswa kwemveliso.
2. Isishwankathelo samaBanga eFoil yeAluminiyam eNkulu
2.1 8011 Ifoyile yeAluminiyam
8011 Ifoyile ye-aluminiyam yialloyi yenkqubo ye-Al-Fe-Si eyaziwayo ngokomelela kwayo ngoomatshini, ixabiso eliphantsi lemveliso, kunye nokusebenza kakuhle. Ihlala iveliswa kusetyenziswa ialuminiyam ehlaziyiweyo, ukuyenza ibe noqoqosho kunye nokusingqongileyo.
- Ukwakhiwa kweekhemikhali: Ikakhulu ialuminiyam enezongezo ezincinci zeSi (0.5-1.5%), Fe (0.6-1.5%), kwaye ulandele uCu kunye noMnu.
- Iimpawu eziphambili: I-Elongwation elungileyo, ukumelana nomhlwa okufanelekileyo, ilungele imisebenzi yokuqengqeleka kunye nokwaleka.
- Ukusetyenziswa okuqhelekileyo: Ifoyile yokusonga icuba, Ukupakishwa kokutya, imihla ngemihla izinto ezixutywe ngamachiza.
2.2 1235 Ifoyile yeAluminiyam
1235 Ifoyile ye-aluminiyam yeyoluhlu lwe-aluminiyam ecocekileyo kwaye ibonakaliswe ngococeko olungekho ngaphantsi 99.35%. Isetyenziswa ikakhulu kwizicelo ezifuna ukwakheka okuphezulu, ukucoceka komphezulu, kunye nokungenzi reactivity.
- Ukwakhiwa kweekhemikhali: Ubuncinane 99.35% isiqulatho se-aluminiyam enamanqanaba asezantsi kakhulu eSi, Fe, kunye Cu.
- Iimpawu eziphambili: Ukumelana nokugqwesa okugqwesileyo, umgangatho ophezulu wokugqiba, ukubonakalisa okuphezulu.
- Ukusetyenziswa okuqhelekileyo: Ukupakishwa komgangatho wokutya, ifoyile yamayeza, kunye nezixhobo ze-laminate ezivaliwe ngobushushu.
2.3 3003 Ifoyile yeAluminiyam
3003 ifoyile yealuminiyam yialloyi yeAl-Mn ene-1.0–1.5% yemanganese, eyandisa ukomelela kwayo xa kuthelekiswa namabakala asulungekileyo e-aluminiyam. Inokumelana ne-corrosion elungileyo kwaye inokusetyenziswa kwiindawo ezinobushushu obuphezulu.
- Ukwakhiwa kweekhemikhali: Al + Mnu (1.0-1.5%), ngomkhondo weemali zeSi, Fe, kunye Cu.
- Iimpawu eziphambili: Amandla aphezulu kunye nokuqina, ukumelana kakuhle nomhlwa kunye neeasidi.
- Ukusetyenziswa okuqhelekileyo: I-Cookiwation, izitya zoxinzelelo, UTSHINTSHO, kunye nezinto zokwakha.
| I-ALMUMUM GALI | Ukuqulunqwa okuPhambili | Ubutyebe obuqhelekileyo (mm) | Usetyenziso oluphambili |
|---|---|---|---|
| 8011 | Al + Kwaye + Fe + Cu | 0.006–0.2 | Ifoyile yesigarethi, ukusonga ukutya, imichiza yemihla ngemihla |
| 1235 | ≥99.35% Al | 0.006–0.2 | Ukupakishwa kokutya kunye ne-pharma, laminates |
| 3003 | Al + Mnu | 0.02–0.2 | I-Cookiwation, izikhongozeli, UTSHINTSHO |
3. Ukubunjwa kweMichiza kunye neMetallurgical Behaviour
| Ingxubevange | Al (%) | Mnu (%) | Kwaye (%) | Fe (%) | Cu (%) | Amagqabantshintshi |
|---|---|---|---|---|---|---|
| 8011 | 97.5-99.0 | 0.2–0.5 | 0.5–1.5 | 0.7–1.5 | 0.05–0.2 | Iipropati ezilungeleleneyo |
| 1235 | ≥99.35 | ≤0.05 | 0.05 | 0.05–0.2 | ≤0.05 | Ukucoceka okuphezulu, I-corrosion enganyangeki |
| 3003 | 96.8-99.0 | 1.0–1.5 | ≤0.6 | ≤0.7 | ≤0.05 | Uqiniswa nguMnu |
Ukubunjwa kugqiba ngokuthe ngqo ukuziphatha kwe-alloy:
- 8011 ifoyile yealuminiyam iqulethe ngaphezulu Fe kunye Si, ukuphucula ubulukhuni kunye nokuqina kokuqina kodwa ukunciphisa kancinci i-ductility.
- 1235 ifoyile yealuminiyamUkucoceka okuphezulu kuqinisekisa ukuxhathisa okugqwesileyo kunye nomgangatho oqaqambileyo womphezulu, ibaluleke kakhulu kwipakethe ehambelana nococeko.
- 3003 ifoyile yealuminiyam ifumana amandla oomatshini kwi-manganese esomeleleyo-isisombululo sokuqinisa ngelixa igcina ukuxhathisa okulungileyo kokuhlwa.
4. IiPropati zoomatshini kunye neZakhono zokuFonda
| Ingxubevange | Tensile strength (MPa) | Unikeze Amandla (MPa) | Elongation (%) | Ukuqina (HB) |
|---|---|---|---|---|
| 8011 | 90–120 | 35–60 | 15–25 | 30–45 |
| 1235 | 70–110 | 25–45 | 25–35 | 25–40 |
| 3003 | 120–160 | 55–90 | 10–20 | 50–60 |
Ingxoxo:
- Uluhlu lwamandla: 3003 > 8011 > 1235.
- Ubomi: 1235 ibonisa ubude obungcono, ilungele umzobo onzulu kunye nokusonga.
- Ukusebenza: 8011 ibonisa ukumila okulinganayo okufanelekileyo kwimigca eqengqelekayo enesantya esiphezulu.
Xa uvelisa i-foil yasekhaya okanye i-laminate yokutya, 8011 inikeza owona mlinganiselo ungcono weendleko zokusebenza. Kwizikhongozeli ezinzulu okanye ukupakishwa kwamayeza amaninzi, 1235Ubunyulu kunye nobude buqinisekisa ukutywinwa kunye nokhuseleko oluphezulu. Kwi-cookware okanye kwi-container applications, 3003Ukomelela komatshini kuqinisekisa ukuqina kunye nokumila kozinzo phantsi kobushushu obuphezulu.
I-Eco Alum Co., Ltd izalisekise iodolo yefoyile yealuminiyam eyi-20-toni 8011-H18, ukwenza ngokwezifiso izitywina ezikrazukileyo (0.25 mm ubukhulu) kwiitoti zomgubo wobisi. Imveliso ihlangabezana neemfuno ezintathu eziphambili: UKhuseleko loKutya (eqinisekisiweyo, ayinayo ityhefu / engenavumba); isithintelo esikhulu (8011Ubume obuxineneyo bandisa ubomi beshelufu); inkqubo yokuziqhelanisa (ixhasa isitampu somgca wokukrazuka lula).
Nge 1.45 izigidi zeetoni zomthamo wonyaka, I-Yike iphumelele iBanga A lokusula amanzi kunye nemingxunya ephantsi ngokusebenzisa i-Al-Fe-Si echanekileyo kunye nokususwa kweoli.. Oku 8011 ifoyile icutha iindleko zokupakisha nge ~ 15% vs. izinto zemveli, ngoku isetyenziswa ngokubanzi kwipakethe yomgubo wobisi lweentsana.
5. IiPropati zoMzimba kunye nezoThermal
| Ipropati | 8011 | 1235 | 3003 |
|---|---|---|---|
| Ukuxinana (g/cm³) | 2.70 | 2.70 | 2.73 |
| I-Thermal Conductivity (W/m·K) | 210 | 237 | 200 |
| Ukuqhutywa kombane (%I-IACS) | 45–48 | 61–63 | 45-50 |
| Indawo yokunyibilika (°C) | 660 | 660 | 655-658 |
| Ukunyangwa kokuMhlwa | Phakathi | Phezulu | Phezulu |
| Ukusetyenziswa kwakhona | Egqwesileyo | Egqwesileyo | Egqwesileyo |
Ukutolikwa:
- 1235 i-aluminium foil ibonelela nge-thermal ephezulu kunye ne-conductivity yombane, ibalulekile ekutyeni okubuthathaka kunye nokupakishwa kwamayeza.
- 8011 igcina i-conductivity ephakathi kunye namandla aphuculweyo, ukuyenza ifaneleke kumashishini okupakisha aqhutywa ngeendleko.
- 3003 ibonisa ukuhanjiswa okuncitshiswe kancinci ngenxa yokongezwa kwemanganese kodwa iphumeze ukuxhathisa okungaphezulu kokuhlwa, ilungele i-cookware kunye nabatshintshisi bobushushu.
6. IiNgcaciso zokuLungiselela nokuVeliswa
| Ipropati | 8011 | 1235 | 3003 |
|---|---|---|---|
| Ukuqengqeleka kwempendulo | Egqwesileyo | Kulungile | Ngokulinganiselweyo |
| UMzobo oNzulu | Mhle | Egqwesileyo | Ngokulinganiselweyo |
| Ukuziphatha Okunyanzelisayo | Izinzile | Izinzile | Kuyafuneka ukuthamba |
| Ukwaleka & Lamination | Egqwesileyo | Egqwesileyo | Kulungile |
Ukuqonda:
- 8011 ifoyile yealuminiyam ixhasa ukuqengqeleka kwesantya esiphezulu esiqhubekayo kunye nokwaphuka okuncinci, ekhethwayo ekupakishweni kobuninzi.
- 1235 ifoyile yealuminiyam igcina ukuguquguquka okuphezulu kunye nokubumba, ilungele ukwenza ubunzulu kunye neefoyile zamadyunguza amayeza.
- 3003 ifoyile yealuminiyam kufuna i-anneal ukuphucula ukuguquguquka, kodwa ulwakhiwo lwayo oluqiniswe ngumsebenzi lubonelela ngamandla omatshini aphuculweyo emva kokulungiswa.
7. Iinkalo zeSicelo kunye neZifundo zeMyezo zoShishino
| Ingxubevange | Ukupakishwa kokutya | Pharma Packaging | Icuba | I-Cookiwation | Imigqomo yoShishino |
|---|---|---|---|---|---|
| 8011 | ✔ | × | ✔ | × | × |
| 1235 | ✔ | ✔ | × | × | × |
| 3003 | × | × | × | ✔ | ✔ |
Imizekelo:
- 8011 Ifoyile yeAluminiyam: Isetyenziswa kwi-cigarette liners yangaphakathi, ukuqinisekisa ukukhanya kunye nemisebenzi yesithintelo se-oxygen.
- 1235 Ifoyile yeAluminiyam: Ifakwe kwiipowutshi zomgubo wobisi kunye nokupakishwa kwamadyungudyungu ezonyango ukwenzela ukucoceka kunye nococeko.
- 3003 Ifoyile yeAluminiyam: Isetyenziswe kwiipani ezingakhuni, iziciko zembiza, kunye nabatshintshisi bobushushu kwimizi-mveliso.
8. Uhlalutyo lokusiNgqongileyo noZinzo
Iifoyile zeAluminiyam, nokuba liphi na ibakala, zikhona 100% inokuphinda isetyenziswe ngaphandle kokuthotywa kwezakhiwo. Ukuveliswa kwe 8011 Ifoyile yealuminiyam ibandakanya umlinganiselo ophezulu wealuminiyam esetyenzisiweyo, ukunciphisa kakhulu i-carbon footprint. Nangona kunjalo, 1235 kwaye 3003 iifoyile zikwanegalelo kwimveliso ezinzileyo ngokuphila ixesha elide kunye neengozi ezingephi zokungcoliseka.
| Uzinzo Metric | 8011 | 1235 | 3003 |
|---|---|---|---|
| Ireyithi yokuRecyclability (%) | 99 | 99 | 99 |
| Ukusetyenziswa kwamandla (MJ/kg) | 210 | 220 | 230 |
| Ukukhutshwa kweCarbon (kg CO₂/kg) | 9.5 | 10.2 | 10.8 |
Ngokwandisa imijikelo yokucoca kunye neenkqubo zokurisayikilisha, abavelisi banokunciphisa ukusetyenziswa kwamandla ukuya kuthi ga 20%, ngakumbi ukuphucula ukusebenza kakuhle kwendalo.
9. IiNdlela zeMarike kunye neNkalo yoShishino
Imarike yefoyile ye-aluminium yehlabathi kuqikelelwa ukuba iya kukhula ngokuthe chu ngokuqhutywa kukutya, amayeza, kunye namacandelo ezinto zokupheka. Imfuno ye 8011 ifoyile yongamele kwipakethe yabathengi, ngelixa 1235 iyanda kwizicelo zonyango kunye nezokutya eziphezulu. Okwangoku, 3003 iya ithandeka ngakumbi kwi-cookware kunye neenkqubo zokutshintshiselana kobushushu kwimizi-mveliso ngenxa yamandla ayo kunye nokuxhathisa ukubola.
Uhlalutyo lweNgingqi:
- Asia-Pacific: Oyena mvelisi mkhulu kunye nomthengi, kunye neTshayina njengelona lizwe lithumela ngaphandle.
- IYurophu: Gxininisa kwimveliso ezinzileyo kunye neefoyile zodidi lwamayeza.
- amantla Emelika: Ugxininiso kwimigangatho yefoyile yokutya kunye nemigangatho yokuphinda isetyenziswe.
10. Isishwankathelo sothelekiso kunye neZiphetho zobuGcisa
- 8011 Ifoyile yeAluminiyam
- Izibonelelo: Ixabiso eliphantsi, Ukudityaniswa okuhle, amandla aphakathi.
- Ukulinganiselwa: Ubunyulu obuphantsi, ukuxhathisa umhlwa okuphakathi.
- Engcono Kwi: Amashishini okupakisha afuna iindleko ezifanelekileyo.
- 1235 Ifoyile yeAluminiyam
- Izibonelelo: Ubunyulu obuphezulu, Ukunganyangeki kwe-Porrosion, ilungele ukupakishwa kococeko.
- Ukulinganiselwa: Amandla angaphantsi, ixabiso eliphezulu.
- Engcono Kwi: Ukutya, amayeza, kunye nezicelo zokuhombisa.
- 3003 Ifoyile yeAluminiyam
- Izibonelelo: Amandla aphezulu, ukumelana nomhlwa, ilungele ubushushu kunye neemeko zoxinzelelo.
- Ukulinganiselwa: Ifuna i-annealing eyongezelelweyo kunye neendleko eziphezulu zokusetyenzwa.
- Engcono Kwi: I-Cookiwation, UTSHINTSHO, kunye nezicelo zoshishino.
Isindululo sokugqibela:
Ukukhethwa kwezinto eziphathekayo kufuneka kuxhomekeke kwiimfuno zokusebenza kunye nokuba nokwenzeka kwezoqoqosho. Ukutya kunye nokusetyenziswa kwezonyango, 1235 ihlala ilukhetho lweprimiyamu.
11. Ukuqukumbela
Oku kubanzi Ukuthelekisa ukusebenza kwefoyile yeAluminiyam phakathi 8011, 1235, kwaye 3003 Iifoyile ze-aluminiyam zibonisa iiprofayili ezahlukeneyo zokusebenza ezifanelekileyo kwiimfuno ezahlukeneyo zamashishini. Ngokuhlalutya oomatshini, imichiza, kunye nokusetyenzwa kweeyantlukwano, amashishini anokwenza izigqibo ezinolwazi ukunyusa umgangatho wemveliso, uzinzo, kunye nokukhuphisana. Ukuqhubela phambili ukuveliswa kwe-alloy kunye neteknoloji yokuqengqeleka kuya kuqhubela phambili ukusebenza kakuhle kunye nokuhambelana kokusingqongileyo kweemveliso zefoyile ye-aluminium kwihlabathi jikelele..