Kutheni 1060 I-Aluminium Alloy ifanelekile ngakumbi kune 3003 Ukwenza iMveliso yeMveliso efana ne-fries?
1. Intshayelelo: Iimfuno eziphambili zeAluminiyam yeAluminiyam kwiiWoks kunye neCookware, kunye neNgcaciso yoKhetho lweMathiriyeli
I-aluminiyam i-alloy substrates ye-cookware efana ne-woks kunye nee-stockpots kufuneka zanelise iindlela ezimbini. “ukusetyenzwa kokwenzeka” kwaye “ukuthembeka kwenkonzo”: ① Ukusuka kwimbono yoqhubekeko, Kufuneka zivumelane neenkqubo zokuyila ezintsonkothileyo ezibandakanya ukuzoba umzobo onzulu kunye nokwakheka kolula (ubunzulu bozoba ubunzulu beewoks ngokuqhelekileyo buqala ukusuka 50 ukuya 80 mm) kwaye wenze uhlengahlengiso olulula lomphezulu (i-anodization, idipozithi yokwaleka engeyiyo intonga); ② Ngokwembono yenkonzo, kufuneka babonise i-thermal conductivity efanayo (ukunciphisa ubushushu obugqithisileyo kunye nokutshisa), ukhuseleko loqhagamshelwano lokutya (akukho mfuduko wezinto ezinobungozi), kunye nokuxhatshazwa kwexesha elide lokunxiba (ukumelana namandla abrasive ngexesha lokuvuselela).
Kwimarike yokupheka yangoku, 1060 aluminiyam esulungekileyo yorhwebo kunye 3003 aluminiyam-Ingxubevange yemanganese zizinto eziphambili zabaviwa; Nangona kunjalo, 1060 akhawunti ngaphezulu 90% yesabelo semakethi yewok (ngokwe 2024 Iphepha leNgcaciso yePhepha lokuPhekwa kweTshayina). Nangona kunjalo 3003 ebonisa amandla oomatshini aphezulu ngokubonakalayo ngenxa yemanganese (Mnu) ukudibanisa, 1060 ihlala ilolona khetho lukhethwayo kwimveliso ye-wok. Oku kufuna ukutyhilwa kwengqiqo yenzululwazi esisiseko sokukhethwa kwezinto ngokuthelekisa 1060 kwaye 3003 I-alloys kwi-Cookware Applications-ukuhlalutya ngokucwangcisiweyo ukungangqinelani kwabo ngokuqulunqayo, ukusebenza, kunye nemilinganiselo yokucubungula.
2. Iiyantlukwano Zokuqulunqa: Umahluko osisiseko phakathi 1060 kwaye 3003 - Isiseko sokuthelekisa
Ngokusisiseko, uyilo oludityanisiweyo lwezi ngxubevange zimbini luyalela iiprofayili zazo zentsebenzo yangaphakathi, ezilawula ngokuthe ngqo ukuziqhelanisa kwazo neenkqubo zokwenziwa kwezixhobo zokupheka. Iingoma ezithile zihambelana ne-GB/T 3190-2022 Umgangatho weSizwe weRiphabhlikhi yaBantu baseTshayina kwiAluminiyam eQiniweyo kunye neAluminiyam eAluminiyam:
| IBanga le-alloy | Ukuqulunqwa okungundoqo (Iqhekeza leMisa, %) | Ubuninzi bokungacoceki koMxholo (Iqhekeza leMisa, %) | Umsebenzi we-Core Alloying Elements |
| 1060 | Al ≥ 99.6; Kwaye ≤ 0.25; Fe ≤ 0.35 | Kuba ≤ 0.05; Mnu ≤ 0.03; Zn ≤ 0.05 | Urhwebo olusulungekileyo lwe-aluminiyam matrix, akukho kudityaniswa kwento yokwenza ngabom |
| 3003 | Al ≥ 96.0; Mnu: 1.0–1.5; Kwaye ≤ 0.6 | Fe ≤ 0.7; Kuba ≤ 0.20; Zn ≤ 0.10 | Ukongezwa kwe-Mn kwenza i-Al-Mn isisombululo esiqinileyo, ukuqinisa amandla oomatshini kunye nokumelana nomhlwa |
Ngaphakathi kwesakhelo sothelekiso lwe 1060 kwaye 3003 I-alloys kwi-Cookware Applications, oyena ndoqo wokungangqinelani kwesakhiwo awucacanga: 1060 ihlelwa njenge “aluminiyam esulungekileyo yorhwebo” (umxholo wokungcola okupheleleyo ≤ 0.4%), kunye nokusebenza kugxile “ukukhubazeka kweplastiki kunye ne-thermal conductivity”; 3003, okuchasene, yi “i-aluminium ephantsi kwe-alloyed” ukubeka phambili “amandla oomatshini kunye nokumelana nokubola”-urhwebo olubeka esichengeni iipropati ezithile ezibalulekileyo ezihambelana ne-aluminiyam ecocekileyo. Olu rhwebo lungaphakathi lungunobangela wokuguquguquka kwawo kwiinkqubo zokupheka.
3. Ukusetyenzwa koLungelelaniso uthelekiso: 1060 Iisuti ezingcono Iinkqubo zokwenziwa kweWok eziNgcono
Ukwenziwa kwe-Wok kubandakanya amanqanaba amathathu okusebenza angundoqo: “isitampu sediski (Zoba okunzulu + ukolula ukwenza) → ukucheba komphetho → unyango lomphezulu (anodization / ukutyabeka)”. Ukusuka kwimbono yokulungiswa kokulungiswa, uthelekiso lwe 1060 kwaye 3003 I-alloys kwi-Cookware Application ibonisa ukungafani okubalulekileyo, nge 1060 ebonisa inzuzo eyahlukileyo kwinqanaba ngalinye:
(1) UkuQeda koMzobo oNzulu: High Ductility of 1060 Yehlisa Ubunzima boKusebenza kunye neRate ye-Scrap
Ukwenza umzobo onzulu ngumsebenzi obalulekileyo kwimveliso yeewok, ifuna iialloyi zealuminiyam ukubonisa “amandla esivuno esiphantsi kunye nobude obuphezulu” ukuthintela ukwaphuka okanye imibimbi ngexesha deformation. Iiparamitha eziphambili zokusetyenzwa kwee-alloys ezimbini zifaniswa ngolu hlobo lulandelayo:
| Umgangatho wokuSebenza (O umsindo) | 1060 Ingxubevange yeAluminiyam | 3003 Ingxubevange yeAluminiyam | Imfuneko yokuLungiswa kweCookware | I-Advantageous Alloy |
| Unikeze Amandla (MPa) | ≤ 95 | ≤ 110 | Amandla asezantsi aququzelela ukwenza | 1060 |
| Tensile strength (MPa) | 110–130 | 120–145 | - | 3003 |
| Elongation (Ipesenti, L0 = 50mm) | ≥ 35 | ≥ 20 | Ubude obuphezulu bongeza ukuxhathisa kokuqhekeka | 1060 |
| Ubuninzi boMzobo obuNzulu bunzulu (mm) | ≤ 80 | ≤ 50 | IiWoks zifuna ubunzulu obuyi-50–80 mm | 1060 |
Isiseko sobuchwephesha salo mahluko silele kwinto yokuba 1060 ialuminiyam esulungekileyo yorhwebo ayinazo izinto ezidibanisayo ezithintela isindululo sokushenxiswa, ivumela ukuhamba kwentsimbi efanayo ngexesha lokuguqulwa kweplastiki. Kuba 3003, Nangona kunjalo, Iiathom ezizii-Mn zisebenza njengendawo yokuqhobosha, ukukhuthaza “ukuzinza kwendawo” ukuhamba kwesinyithi. Njengokuba, inkqubo data evela kumvelisi okhokelayo we-cookware ibonisa ukuba phantsi kweparameters zesitampu ezifanayo, ireyithi yenkunkuma enxulumene nenkqubo 1060 i-woks yi-2.5% kuphela-ingaphantsi kakhulu kuno-3003's 8.3%. Lo mahluko ngokuyintloko uvela kwi-3003's propensity yokuphuhlisa “ukuqhekeka kodonga olusecaleni” ngexesha lokugqibela lokuzoba nzulu, iqhutywa luxinzelelo loxinzelelo kwi-Mn-enriched microregions.
(2) Ukuguquguquka koNyango loMphezulu: I-Aluminiyam ecocekileyo Matrix ye 1060 Iqinisekisa ii-Uniform kunye neziZinzileyo zoKutyabeka
Ngaphaya kokwakheka komzobo obunzulu, unyango lomphezulu yenye into ebalulekileyo ephembelela umgangatho wewok, njengoko umphezulu wewok uqhele ukwenza i-anodization (ukongezwa kokumelana nokunxiba) okanye idipozithi yokwaleka engakhuni. Apha, uthelekiso lwe 1060 kwaye 3003 I-alloys kwi-Cookware Applications igxininisa ngakumbi iinzuzo ze-1060:
| Umphezulu woNyango Metric | 1060 Ingxubevange yeAluminiyam | 3003 Ingxubevange yeAluminiyam | Umgangatho woVavanyo/iNdlela | I-Advantageous Alloy |
| I-Anodic Oxide Layer Composition | U-Al₂O₃ ococekileyo | Al₂o₃ + MnO₂ | I-X-ray Diffraction (XRD) | 1060 |
| Ukutyeba koMaleko we-Anodic oxide (μm) | 10–15 | 8–12 | Eddy yangoku Ukutyeba Gauge | 1060 |
| Ukuncamathela koKugquma okuNgenantonga (MPa) | 5.0 | 3.5 | Uvavanyo olunqamlezayo (Gb / t 9286-1998) | 1060 |
| Iindleko ezongezelelweyo zoNyango loMphezulu (CNY nganye wok) | 0 | 3.2 | UCwangciso lweeNdleko zeShishini | 1060 |
Ngokukodwa, 3003 ifuna ukongeza “Mn-ukususwa pretreatment” inyathelo lokuphelisa i-MnO₂ emnyama iyancipha kwi-anodic oxide layer-ifaka iindleko zexesha kunye nezoqoqosho.. 1060, ngokuphikisana, ayifuni iinkqubo zokongeza, Ukubonelela ngonyango olungaphezulu ngokufanelekileyo noluyonga iindleko.
4. Uthelekiso lokuSebenza kweNkonzo: 1060 Ngcono Udibana neeMfuno zokupheka kunye neMigangatho yoKhuseleko
Ugxininiso lokutshintshela ekusebenzeni kwenkonzo, ukusebenza kwe-woks ngokuthe ngqo kuxhomekeke kwindlela abaziphatha ngayo ekusebenziseni, njengokusasazwa kobushushu kunye nokuthotyelwa kokhuseleko. Ngenxa yoko, uthelekiso lwe 1060 kwaye 3003 I-alloys kwi-Cookware Applications kufuneka ibeke phambili i-thermal conductivity, ukhuseleko loqhagamshelwano lokutya, kwaye banxibe ukumelana-imimandla apho 1060 iphumeza kwakhona 3003:
Itafile 4: Uthelekiso lokuSebenza kweNkonzo ye 1060 kwaye 3003 Aluminiyam ingxubevange Woks
| Ubungakanani bomSebenzi weNkonzo | 1060 Ingxubevange yeAluminiyam | 3003 Ingxubevange yeAluminiyam | Imeko yoVavanyo/uMgangatho | Impembelelo kwiNtsebenzo yokupheka |
| I-Thermal Conductivity kwi-25°C (W·m⁻¹·K⁻¹) | 235 | 190 | Gb / t 3651-2008 (Umgangatho weSizwe we-PRC) | 1060 yenza ukwabiwa kobushushu obufanayo, ukuthintela ukutshisa kwendawo |
| Ubushushu obufanayo kuma-200°C (Ukwahluka kobushushu, °C) | ≤ 5 | 8–10 | I-Infrared Thermographic imaging | 1060 ilungele ukupheka ubushushu obungangenwa lubushushu (I-E.G., amaqanda aqhotsiweyo, irayisi efrayiwe) |
| Imfuduko iyonke ngaphakathi 4% I-Acetic Acid (mg·dm⁻²) | ≤ 1.0 | ≤ 1.2 | I-GB 4806.3-2016 (Umgangatho weSizwe woKhuseleko lokuTya kwiiMveliso zeAluminiyam kunye neAluminiyam yeAluminiyam ngokuQhagamshelana noKutya) | 1060 ibonisa imfuduko esezantsi yokungcola, ngcono ukuthobela imimiselo yokhuseleko lokutya |
| Ubomi beNkonzo ye-Anodic Oxide (Imijikelo eshukumisayo) | ≥ 15,000 | ≤ 10,500 | UVavanyo lokuSebenzisa lwaseKhaya olulingeneyo (150°C, 20 imijikelo/usuku) | 1060 iqinisekisa ubomi benkonzo eyandisiweyo |
Ukusuka kwezi data, Kuyabonakala ukuba 1060I-thermal conductivity ephezulu (235 W·m⁻¹·K⁻¹ ngokuchasene ne-3003's 190 W·m⁻¹·K⁻¹) iqinisekisa ukusasazeka kobushushu obufanayo-okubalulekileyo ekuphepheni ukufudumeza kwendawo ngexesha lokutshisa. Ukongeza, 1060Ukufuduka okuncitshisiweyo kokungcola kunye ne-anodic oxide ehlala ixesha elide ilungelelanisa ngokusondeleyo nokulindelwe ngabathengi ukuze ikhuseleke., i-cookware ehlala ixesha elide.
5. Uthelekiso lweendleko: 1060 Ibonelela ngeendleko eziphezulu-Ngempumelelo
Iindleko zenza eyona nto ibalulekileyo kwimveliso yezixhobo zokupheka, ngaloo ndlela uthelekiso lwe 1060 kwaye 3003 I-alloys kwi-Cookware Applications kufuneka ibandakanye uhlalutyo lweendleko ze-cradle-to-gate. Ukuthelekisa iindleko ezisecaleni (ngokusekelwe kumthamo wemveliso yonyaka 1 million woks) ibonisa iingenelo ezahlukeneyo 1060:
Itafile 5: Uthelekiso lweendleko zeCradle-to-Gate ze 1060 kwaye 3003 Aluminiyam ingxubevange Woks (1 Izigidi zeeYunithi/Unyaka)
| Iindleko Category | 1060 Ingxubevange yeAluminiyam (10,000 ICNY) | 3003 Ingxubevange yeAluminiyam (10,000 ICNY) | Umahluko kwiindleko zoNyaka (10,000 ICNY) | Iindleko Driver |
| Iindleko zeMpathi ekrwada | 1,800 | 2,100 | -300 | 1060 ixabiso le-ingot ye-aluminiyam yi-15-20% ngaphantsi 3003 |
| Ukulungisa iindleko | 450 | 533 | -83 | 1060 ibonisa izinga eliphantsi le-scrap kwaye liphelise iindleko zokususwa kwe-Mn |
| Iindleko zasemva kwentengiso | 30 | 87.5 | -57.5 | 1060 unezinga eliphantsi lezikhalazo (1.2% vs. 3.5% kuba 3003) |
| Iindleko zizonke | 2,280 | 2,720.5 | -440.5 | 1060 ifezekisa ukucuthwa kweendleko zeyunithi 4.4 CNY nganye wok |
Kwimigaqo esebenzayo, 1060Iindleko ezisezantsi zemathiriyeli, i-scrap yenkqubo encitshisiweyo, kunye namatyala acuthiweyo emva kwentengiso aguqulela kugcino lweendleko zonyaka ezigqithileyo 4.4 izigidi ze-CNY zomvelisi we-cookware ophakathi. Oku kusebenza kakuhle kweendleko kudibanisa ngakumbi imeko ye-1060 njengeyona nto ikhethwayo kwimveliso ye-wok..
6. Ukuziqhelanisa nosetyenziso: IiNdawo zokuSebenza eziDivergent ze 1060 kwaye 3003
Kunyanzelekile ukugxininisa ukuba uthelekiso lwe 1060 kwaye 3003 Ii-alloys kwi-Cookware Applications ayiyonto yokubini “ukongama vs. ubuphantsi” uvavanyo, kodwa kunoko uvandlakanyo lwe “ukufaneleka kwesicelo”. I-alloy nganye inamandla akhethekileyo abenza bafaneleke kwiindidi ze-cookware ezahlukeneyo:
Itafile 6: Application-Specific Fitness of 1060 kwaye 3003 I-alloys kwi-Cookware
| Udidi lweCookware | Imfuno yokusebenza enguNdoqo | I-alloy efanelekileyo | Isizathu sokungafanelanga (ukuba kuyangena) |
| IiWoks ezinzulu (50-80 mm Ubunzulu) | Ukwakheka komzobo onzulu, i-conductivity efanayo ye-thermal | 1060 | 3003 ibonisa ukungonelanga komthamo wokutsalwa kobunzulu kunye nokungafane kufane kwe-thermal |
| IiPani eziMcaba (≤ 30 mm Ubunzulu) | Ubume obuphakathi, ukumelana nomhlwa | 3003 | 1060 ibonisa ukuxhathisa okuphantsi komhlwa kwiindawo ezinamanzi |
| Izitokhwe (2.5-3 mm Ukutyeba kodonga) | Ukuqhubela phambili kwe-thermal, UKhuseleko loKutya | 1060 | 3003 idibana nemingeni ekwenzeni amacandelo angqingqwa |
| Izixhobo ezinodonga olubhityileyo (I-E.G., Iipuni zerayisi) | Amandla omatshini, ukumelana nefuthe | 3003 | 1060 ubonakalisa amandla angonelanga kwaye uqhelene nokuguquka |
Umzekelo, 3003Amandla omatshini aphuculweyo ayenza ilungele izipheko ezinodonga olucekethekileyo ezifana namacephe erayisi okanye iipani ezingenzulwanga., apho umzobo onzulu awufunekiyo. Nangona kunjalo, kwii-woks ezinzulu-apho ukubunjwa okuntsokothileyo kunye nokuqhuba ubushushu obufanayo kubaluleke kakhulu-iinzuzo ze-1060 zigqithise kakhulu izibonelelo ezinxulumene namandla angama-3003.
7. Ukuqukumbela: Ingqiqo engundoqo ye-1060 yokuguquguquka kwizicelo ze-Wok
Isishwankathelo, uthelekiso lwe 1060 kwaye 3003 I-alloys kwi-Cookware Application icacisa ngokucacileyo ukuba kutheni 1060 ilungele ngakumbi iiwoks: iipropati ze-alloy zifezekisa ukulungelelaniswa okuchanekileyo kunye neemfuno ezizodwa zokwenziwa kwe-wok kunye nokusebenza kokusetyenziswa.
Okokuqala, ukusuka kumbono wokucubungula, 1060i-ductility ephezulu (Ubude ≥ 35%) ibonelela ngeemfuno zokwenza umzobo onzulu weewoks, ngelixa i-matrix yayo ye-aluminium ecocekileyo yenza lula unyango olungaphezulu kwaye inciphisa iindleko zenkqubo. Okwesibini, ngokokusebenza kwenkonzo, 1060Ukuhanjiswa kwe-thermal ephezulu, ukufuduka kokungcola okuncinci, kunye ne-anodic oxide ehlala ihleli ihlangabezana neemfuno zabathengi ukuze ikhuseleke, ukupheka ngokufanelekileyo. Okwesithathu, ngokwembono yeendleko, 1060Iindleko ezisezantsi zokukhwela isango ukuya kwisango zixhasa imveliso enkulu-ingqwalasela ebalulekileyo kubavelisi bezinto zokupheka.
Ukujonga phambili, njengoko indlela yokupheka ekhaphukhaphu iqhubeka (ngodonga lwe-wok luqikelelwa ukuba luyancipha ukusuka 2.0 mm ukuya 1.5 mm), 1060Izibonelelo kwi-ductility kunye ne-thermal conductivity iya kucaca ngakumbi-njengoko izinto ezinqabileyo zinyanzelisa iimfuno ezingqongqo kwezi zakhiwo.. 3003, ngokuphikisana, iya kujongana nemiceli mngeni ekhulayo kumzobo onzulu owenza iiwoks ezinodonga olucekethekileyo ngaphandle kokwaphuka.
Umgaqo ongundoqo apha uthe ngqo: ukhetho lwezinto zokupheka alugxininisi ekwandiseni amandla omatshini, kodwa kukuphumeza ulungelelwaniso olululo phakathi kweepropati zengxubevange kunye neemfuno ezingqamene nesicelo. Oku kuthelekiseka okuchanekileyo kwesicelo sepropati senza esona sizathu sibalulekileyo sokuba kutheni 1060 ihlala iyimathiriyeli yokuzikhethela kwii-woks ezisebenza kakhulu.