Ubuninzi bePinhole ye-0.006mm ye-Aluminiyam yeFoil: Uhlalutyo olusemgangathweni
I-Eco-A. Intshayelelo: Kutheni Akukho Kudityanisiweyo “Ubuninzi beDayamitha” ngenxa Pinholes kwi 0.006mm Aluminiyam Foil?
0.006mm kabini-zero ifoyile aluminiyam (ubukhulu ≤ 0.01mm), icwecwe kakhulu, izinto ezithintelayo eziphezulu, isetyenziswa ngokubanzi kwipakethe yokutya eguquguqukayo, amadyunguza amayeza, kunye neengxowa ze-elektroniki ezikhusela ukufuma. Ibalelwa ngaphezulu 65% yosetyenziso lulonke lwefoyile ye-aluminium ephindwe kabini (idatha evela kwi 2024 INgxelo yoShishino lweFoyile yeAluminiyam yaseTshayina). Nangona kunjalo, akukho mgangatho umanyeneyo we “umngxuma omkhulu wedayamitha” yolu hlobo lwefoyile-ngelixa umngxuma oyi-15μm unokunika ukupakishwa okungenazintsholongwane kwiyeza kungenakusetyenziswa., umngxuma oyi-35μm usenakho ukuthobela iimfuno zokupakishwa kwamashwamshwam okuqhelekileyo.
Ingqiqo engundoqo emva koku mahluko ilele ku umahluko kwiimfuno eziphambili kuwo onke amashishini: i ishishini lamachiza Ukubeka phambili “ubunyumba kunye nokhuseleko lweziyobisi,” ishishini lombane ligxile “ukumelana nokufuma kunye neempawu zokuthintela i-electrolyte,” kunye neebhalansi zeshishini lokutya “ubomi beshelufa kunye neendleko.” Okubaluleke ngakumbi, akukho shishini lilawulayo “umngxuma omkhulu wedayamitha” ubekwe wedwa; endaweni yoko, idityaniswe nayo “ukuxinana komngxuma” (inani lemingxuma yephini kwindawo nganye). Kunye, ezi metrics zimbini zichaza umda wokufaneleka wefoyile yealuminiyam eyi-0.006mm. Umzekelo, enye inkampani yakhe yathenga ifoyile yealuminiyam eyi-0.006mm ene- “ubukhulu bobukhulu be-30μm kunye nokuxinana kwe 12 imingxunya/m².” Nangona i-diameter idibana neemfuno zokupakisha ukutya, ingxinano egqithisileyo iphindaphindeke kabini ioksijini yokungena kwipakethe yenyama ebandayo, ukunciphisa ubomi beshelufu ukusuka 12 iintsuku ukuya 6 iintsuku.
I-Eco-B. Inkcazo esisiseko yeePinholes kwi-0.006mm ye-Aluminium Foil: Iinkcukacha eziSebenzayo ukusuka kwiNgcaciso ukuya kuVavanyo
(A) UHlelo ngokuBanzi loBuninzi beMibhobho yoMda weMibhobho kunye noBaluleko lweShishini
Ngokutsho kwe-GB/T 3198-2020 I-Aluminium kunye ne-Aluminium ye-alloy (Umgangatho osisiseko weshishini le-aluminium foil yaseTshayina), imingxuma kwifoyile yealuminiyam eyi-0.006mm ihlelwa ngokwamabakala amathathu ngokwedayamitha, nganye ihambelana nezinto eziphambili zolawulo lweshishini:
| IBanga lePinhole | Uluhlu lweDiameter | Isimo Sengqondo Sokulawula Ishishini | Impembelelo eqhelekileyo |
| IiPinholes ezincinci | ＜20μm | Ulawulo olungqongqo kwi-pharmaceutical/electronics; ukhululekile ekutyeni | Pharma: Ungenelelo lwemicrobe olunokwenzeka; Ukutya: Impembelelo encinci ekusebenzeni komqobo |
| I-Pinholes elawulwayo | 20-50μm | Uluhlu lolawulo oluphambili kuwo onke amashishini | Ioksijini/ubumanzi obungenako ukutyhutyha ngokunyuka ngokugqithisileyo ngobubanzi |
| IiPinholes eziThintelweyo | ＞50μm | Akuvumelekanga jikelele (akukho ngaphandle) | Ukungaphumeleli ngokupheleleyo komqobo-umz., I-WVTR ye-0.006mm yefoyile enemingxuma eyi-50μm inyuka ukusuka ku-0.05g/(m² · 20h) ukuya kwi-1.2g/(m² · 20h) |
Inqaku elibalulekileyo: GB/T 3198-2020’s “ukuthintelwa kwemingxunya ≥50μm” ngumgca obomvu wendalo yonke. Ngaphakathi 2023, inkampani yombane ithenge ifoyile yealuminiyam eyi-0.006mm enemingxuma eyi-60μm, kubangela ukuvuza kwe-electrolyte kwizingxobo zebhetri ze-lithium-iibhetri ezingama-5,000 zachithwa, okukhokelela kwilahleko ethe ngqo egqithileyo 3 isigidi yuan.
(B) Ukuvavanya i-Pinhole Diameters kwi-0.006mm ye-Aluminium Foil: Iindlela eziSebenzayo kunye nemigibe omele uyiphephe
Umahluko ekuvavanyeni ukuchaneka kukuchaphazela ngokuthe ngqo ukuzimisela kwe “umngxuma omkhulu wedayamitha.” Ishishini ngokuqhelekileyo lamkela inkqubo enamanyathelo amabini: “ukuhlolwa kwangaphambili kwi-intanethi + ukuqinisekiswa ngaphandle kweintanethi.” Apha ngezantsi kukho amanyathelo asebenzayo aneenkcukacha:
1. Ukufunyanwa kweLaser kwi-Intanethi (Ixesha lokwenyani loMveliso woMda wokuJonga)
- Imeko yesicelo: Imigca yokuvelisa ubukhulu be-0.006mm yefoyile ye-aluminium (isantya: 300-800m / yam), ikakhulu ukuthintela ukungathotyelwa kwebhetshi;
- UKhetho lweZixhobo: Ukubeka phambili iinkqubo ngesisombululo ≤10μm (I-E.G., I-Cognex In-Sight 2800, Keyence IV2 series). Ziphephe izixhobo ezinesisombululo se-20μm (utyekele ekulahlekeni kwemingxuma yepini engama-20-30μm);
- Amacebiso Aluncedo:
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- Isampulu Frequency: Kwimigca ye-300m / min, vavanya kanye qho nge-5m; kuba 800m/min imigca, uvavanyo kanye rhoqo 2m. I-Frequency ephantsi ikhokelela kubhaqo oluphosiweyo;
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- Ulungelelwaniso: Ukulinganisa imihla ngemihla usebenzisa “ifoyile yepinhole eqhelekileyo” (nge 20μm, 30μm, 50μm imingxunya esemgangathweni) ukuqinisekisa imposiso ≤2μm;
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- Ukuphatha ngokungaqhelekanga: Ukuba inkqubo alarm for “umngxuma ububanzi ≥40μm,” yeka imveliso ngoko nangoko ukwenzela ukuqinisekiswa ngesandla (ukunqanda ukuphazamisa amabala aphezu komhlaba kwimingxuma yepini).
2. Ukufunyanwa kweMicroscope ngaphandle kwe-intanethi (Ukuqinisekiswa kweLabhoratri yokuChaneka)
- Imeko yesicelo: Uhlolo olungenayo oluvela kubaboneleli, ulamlo lwengxabano-ukuchaneka okuphezulu (imposiso ≤2μm);
- Amanyathelo okusebenza (ye-ISO 10362-2:2000):
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- Ukulungiselela Isampulu: Sika iisampuli ze-200mm×200mm ukusuka entloko, phakathi, kunye nomsila we-0.006mm ye-foil roll. Sula imiphezulu nge-ethanol engenamanzi (ukususa amabala), emoyeni-yomileyo, kwaye ukhwele kwiislayidi zeglasi;
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- Ukwandiswa: Khangela imingxunya ekurhaneleka ngayo ku-200x magnification, emva koko ulinganise iidayamitha kwi-500-1000x (kuthintele ukwenza impazamo imikrwelo yemingxuma ekukhuliseni okuphantsi);
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- Data Recording: Sebenzisa isoftware yoMfanekiso-Pro ukuphawula iindawo zemingxuma, Rekhoda ububanzi bombhobho ngamnye kunye nolungelelwaniso, nokubala ubukhulu bedayamitha kunye noxinaniso;
- Umngxunya oqhelekileyo: Amashishini amaninzi amancinci / aphakathi asebenzisa i-200x yokwandisa ngokuthe ngqo, ekhokelela kwiimpazamo zokulinganisa ezingaphezulu kwe-10μm ze-20-30μm zemingxuma yezikhonkwane kunye nezigwebo zobuxoki zesiqinisekiso.
3. Indlela yoThutho lokuKhanya (Kwi-Site Rapid Screening)
- Imeko yesicelo: Uvavanyo olukhawulezayo kwisiza ngaphandle kwezixhobo ezinzima;
- Indlela yokuSebenza: Lala ifoyile eyi-0.006mm kwisibane esingasemva (amandla okukhanya: 500-800lux). Qaphela ngeglasi yokukhulisa i-10x-imingxuma yepini ivela njenge “amachaphaza aqaqambileyo.” Qikelela iidayamitha ngokuthelekisa nekhadi lombhoxo eliqhelekileyo (iphawulwe nge 20μm, 30μm, 40μm amachaphaza);
- Ukulinganiselwa: Awunakukwazi ukulinganisa ngokuchanekileyo imingxuma yepina ＜20μm kwaye ingenza impazamo imikrwelo emincinci yemingxuma. Ilungele kuphela ukuhlolwa kwangaphambili.
I-eco-c. IMigangatho yeShishini-Ecacileyo yeePinholes kwi-0.006mm ye-Aluminium Foil: Iinkcukacha ezipheleleyo ukusuka kwiiMfuno zokuPhumeza
(A) Ishishini lokuPakisha ukutya: Ulawulo loHlelo oluSekwe kwi “Ubuthathaka bokutya,” Ukulinganisa Ubomi beShelufu kunye neendleko
Imigangatho yeepinhole kwi-0.006mm yefoyile ye-aluminium kwi ishishini lokutya ngokusisiseko ulungelelwano “ubomi beshelufa yokutya kunye neendleko zefoyile.” Ukutya okuphezulu kweoksijini (I-E.G., inyama ebandayo, iimveliso eziphekiweyo) zifuna ulawulo olungqongqo lomngxuma, ngelixa ukutya okuqhelekileyo okomileyo (I-E.G., iitshiphusi, umgubo wobisi) uneemfuno ezikhululekileyo.
| Uhlobo lokutya | Umgangatho oSebenzayo | Umhla wokuPhunyezwa/woHlaziyo oluMgangatho | Iimfuno ze-Pinhole ze-0.006mm ye-Aluminium Foil | Imvelaphi engundoqo & Amatyala asebenzayo | Iimeko zosetyenziso oluqhelekileyo |
| Ukutya okuphezulu kwe-Oxygen-Sensitive | Gb / t 28118-2011 Iifilimu zePlastiki-Aluminium Composite / Iingxowa zokuPakisha ukutya | Yenziwe 2012; Ihlaziywe kancinane 2023 | Ubukhulu bobukhulu ≤30μm; Uxinaniso ≤5 imingxuma yezikhonkwane/m² | Ngaphakathi 2023, Uxinaniso luye lwaqiniswa ukusuka ku-≤8 ukuya ku-≤5 kwimingxuma yezikhonkwane/m² ngenxa yokuba inkampani isebenzisa 8 imingxunya/ifoyile ekwim² ibangele ioksidi yenyama ebandayo kunye a 15% izinga lokubuya.Ityala: Inkampani yaseMntla China epholileyo yenyama (2024) kuthengwe ifoyile eyi-0.006mm enobukhulu obungama-28μm (uthobela) kodwa ukuxinana 7 imingxunya/m² (ukungathobeli). Ukungena kweoksijini kwiingxowa ezihlanganisiweyo kunyuke ukusuka kwi-0.3cc/(M²² · god) ukuya kwi-1.8cc/(M²² · god), ekhokelela ekukhunjulweni kwe 200,000 iiyunithi kunye 5 million yuan kwilahleko | Iingxowa ezidibeneyo zenyama epholileyo, itshizi/ukupakishwa kokutya okuphekiweyo |
| Ukutya okuqhelekileyo | Gb / t 3198-2020 (IsiHlomelo seBanga lokutya) | Yenziwe 2020; Kutshintshwe 2012 inguqulelo | Ubukhulu bobukhulu ≤40μm; Uxinaniso ≤10 imingxunya/m² | Ukutya okuqhelekileyo kune 3-12 ubomi beshelufu yenyanga-40μm pinholes ichaphazela kancinci ukusebenza komqobo (I-E.G., iitshiphusi ezipakishwe ngale foil zigcina ubomi beshelufu yeenyanga ezi-6).Umgibe: Inkampani yamashwamshwam yacinga “ubukhulu obukhulu ≤40μm = iyahambelana” kunye nefoyile ethengiweyo nge 15 imingxunya/m², kubangela i-chip oxidation kunye a 12% izinga lokubuya | Ukupakishwa kwetshiphu/iibhiskithi, iingxowa zobisi aluminiyam |
| Ukutya okuManzi | QB/T 4438-2012 Iifilimu eziManyeneyo eziDityanisiweyo/Iingxowa zokuPakisha ukutya | Yenziwe 2012; Akukho zihlaziyo | Ubukhulu bobukhulu ≤30μm; Uxinaniso ≤8 imingxunya/m² | Ulwelo luvuza ngokulula kwimingxuma yephini—imingxuma eyi-30μm yokumelana noxinzelelo lwe-0.3MPa (I-E.G., 5 iileya zesosi yesosi yokupakishwa), ngelixa i-40μm pinholes ibangela ukuvuza.Ityala: Inkampani yecondiment isebenzise ifoyile eyi-0.006mm enemingxuma eyi-40μm, ekhokelela kwi 8% izinga lokuvuza kwipakethe yesosi yesosi kunye nokutshintshwa kwefoyile ngenkani | Ndingumngcunube/iingxowa zeviniga, ibhokisi yejusi izaleko zealuminiyam |
| Ukutya Okuthunyelwe kumazwe angaphandle kwi-EU | i-EU 1935/2004 Izinto kunye namaNqaku ngokuQhagamshelana noKutya | Yenziwe 2004; Ihlaziyiwe 2021 | Ubukhulu bobukhulu ≤25μm; Uxinaniso ≤6 imingxuma yezikhonkwane/m² | I-EU ineemfuno ezingqongqo zokhuseleko lwezinto zokunxibelelana nokutya-i-oxygen permeability ye-25μm pinholes kuphela. 60% ye 30μm pinholes, ngcono ukugcina ubutsha.Phawula: Ukuthunyelwa ngaphandle kwe-EU kufuna a “ingxelo pinhole uvavanyo ngalinye 0.006mm foil roll”; ngenye indlela, imvume yesithethe iyaliwa | Itshokholethi/ipakethe yenyama ethunyelwa ngaphandle kwi-EU |
(B) Ishishini lokuPakisha loShishino: “Ubuzali” njengoko Core, IMigangatho eNgqongileyo enoNyamezelo lweZero
Umzi mveliso woxubo mayeza uneyona migangatho ingqongqo yeepinhole kwi-0.006mm yefoyile yealuminiyam.. Ekubeni i-foil idibene ngqo neziyobisi, nokuba i-micro-pinholes inokubangela ukungena kwe-microbial, ukuthotywa kweziyobisi, okanye ukufuduka kwe-aluminiyam ion ngokugqithisileyo. Imigangatho ihlelwa ngokwe “inqanaba lomngcipheko weziyobisi,” enamachiza achuliweyo afuna olona lawulo lungqongqo.
| Uhlobo lweChiza | Umgangatho oSebenzayo | Iinguqu eziPhambili zoMgangatho | Iimfuno ze-Pinhole ze-0.006mm ye-Aluminium Foil | Iimfuno ezongezelelweyo ezinyanzelekileyo | Amatyala asebenzayo & Imingcipheko | Iimeko zosetyenziso oluqhelekileyo |
| Iziyobisi eziNdlongo (Izitofu/Ugonyo) | NBB 00152002-2015 I-Aluminiyam ye-Aluminiyam ye-Packaging ye-Pharmaceutical | 2015 ukutshintshwa kwe 2002 inguqulelo; yongezwa “100% ukufunyanwa kwi-intanethi” | Ubukhulu bobukhulu ≤15μm; Uxinaniso ≤3 imingxuma yezikhonkwane/m² | 1. 100% ukufunyanwa kwepinhole kwi-intanethi (akukho sampulu yesandla);2. Dlula “uvavanyo lokungena kwedayi” (akukho dayi ingress kwi pinholes);3. Ukufuduka kwealuminiyam ≤20μg/dm² | Ityala: Inkampani yaseMpuma yeChina yamayeza (2023) ithengwe ngefoyile eyi-0.006mm enemingxuma eyi-18μm (ngaphezulu kwe-15μm umda) ngaphakathi 1 umngxuma/m². Ukupakishwa kwamadyungudyungu echiza lokugonya aluphumelelanga kuvavanyo lobunyumba, ekhokelela ekukhunjulweni kwe 150,000 amayeza okugonya kunye a 2 million yuan isohlwayo evela kubalawuli amachiza.Umngcipheko: 15I-μm pinholes ayibonakali ngeso lenyama kodwa ivumela ukungena kwe-microbe kunye nokungcoliswa kweziyobisi | Isitofu sokugonya i-PTP i-aluminiyam-iplastiki yamadyunguza, iinaliti ze-aluminiyam yesitofu |
| Amachiza athathwa ngomlomo angenaNzalo | NBB 00272004-2015 IFoil yeAluminiyam yezamayeza ezibandayo | 2015 yongezwa “ukubhaqwa komngxuma we-pinhole emva kokwenza” | Ubukhulu bedayamitha ≤20μm; Uxinaniso ≤5 imingxuma yezikhonkwane/m² | 1. Phinda uvavanye imingxunya emva kokubumba okubandayo (5-8mm ubunzulu) ukuphepha ukwanda emva kokwenziwa;2. Ukufuduka kwe-aluminiyam ≤50μg/dm² | Ityala: Inkampani exuba amayeza isebenzise ifoyile eyi-0.006mm enemingxuma eyi-22μm. Emva kokubumba okubandayo, imingxunya yeentsinjana yandiswe ukuya kwi-28μm, kubangela imfuduko ye-aluminiyam ye-aluminiyam ye-65μg/dm² (ngaphezulu kwe-50μg/dm²) kunye nokupheliswa kweziyobisi okungafanelekanga | Itheyibhile / i-capsule ebanda-eyenza ukupakishwa |
| Iziyobisi ezikumxholo | USP <1663> (I-U.S. Pharmacopeia) | 2022 yongezwa “uvavanyo lokumelana ne-abrasion” | Ubukhulu bobukhulu ≤25μm; Uxinaniso ≤8 imingxunya/m² | 1. Imiphetho yePinhole iphumelele uvavanyo lwe-abrasion (500g ubunzima, 100 Imijikelezo, akukho luthuli aluminiyam);2. Qinisekisa impembelelo yombhobho kuzinzo lwechiza (I-E.G., akukho ukuwohloka kwe-ointment) | Ityala: Inkampani ye-topical oil yasebenzisa ifoyile eyi-0.006mm enemingxuma eyi-28μm. I-ointment iguqulwe umbala emva kokudibana nefoyile, kwaye i-aluminiyam ion imfuduko egqithisileyo ifunyenwe | I-Adhesive bandage i-aluminium liners, iileya ze-aluminiyam ityhubhu ye-topical |
| Amachiza Athunyelwa eYurophu | Ph.Eur. 3.1.4 Izixhobo zokuPakisha amayeza | 2023 ihlaziywe “i-pinhole-drug potency correlation” | Ubukhulu bedayamitha ≤18μm; Uxinaniso ≤4 imingxuma yezikhonkwane/m² | 1. Kwangaxeshanye uvavanyo pinhole impembelelo kwi potency ichiza (I-E.G., ukuthotywa kwevithamin ≤5%);2. Iingxelo zovavanyo kufuneka zikhutshwe ziilabhoratri ezivunywe yi-EU | Phawula: Ngefoyile ye-0.006mm ethunyelwe eYurophu, nkqu 18μm pinholes kunye noxinaniso 5 imingxunya/im² ithathwa njengengahambelaniyo, ifuna ukuthengwa kwakhona | Ukupakishwa kwetafile/icapsule ethunyelwe kumazwe aseYurophu |
(C) Ishishini lokuPakisha loMbane: Ihlelwe ngu “Inqanaba lokuchasa ukufuma,” Ukugxila kwi-WVTR kunye ne-Electrolyte Barrier
Imigangatho ye-pinholes kwi-0.006mm ye-aluminium foil kwishishini lombane ligxininise “ukulawula izinga lokuhanjiswa komphunga wamanzi (Wvtr).” Amanqanaba ahlukeneyo ovakalelo lokufuma (MSL) Amacandelo e-elektroniki ayalela ukunyamezelwa kwemingxuma eyohlukeneyo. Ngokukodwa iibhetri zamandla ezithuthi zamandla amatsha, Iimfuno ziphantse zibe ngqongqo njengakwishishini lamayeza.
| iNqanaba loBuntu bokufuma (MSL) | Umgangatho oSebenzayo | Imeko yokusetyenziswa okusemgangathweni | Iimfuno ze-Pinhole ze-0.006mm ye-Aluminium Foil | IiMfuno zokuSebenza eziNxibeleneyo eziSinyanzelo | Amatyala asebenzayo & Ingqiqo yoBugcisa | Iimeko zosetyenziso oluqhelekileyo |
| MSL 1 (Akukho Khuselo lokufuma) | I-IEC 62133-2017 Umgangatho woKhuseleko lwebhetri yeLithium | Amacandelo e-elektroniki aqhelekileyo (resistors / capacitors) | Ubukhulu bobukhulu ≤40μm; Uxinaniso ≤15 imingxuma yezikhonkwane/m² | I-WVTR ≤0.5g/kg(m² · 20h); Akukho kuvuza kwe-electrolyte (iibhetri ze-lithium) | Ingqiqo yoBugcisa: MSL 1 amacandelo agcinwa ku-≤60% ukufuma-WVTR ye-40μm pinholes ihlala ≤0.5g/(m² · 20h), ukuphepha ukusilela kwecandelo.Ityala: Umzi-mveliso we-elektroniki usebenzise i-0.006mm yefoyile enemingxuma eyi-45μm; ipin oxidation yecandelo ifikelelwe 10% emva 3 iinyanga zokugcina | Iingxowa ezinobungqina bokufuma kwii-elektroniki eziqhelekileyo |
| MSL 2 (1-Unyaka woKhuselo lokufuma) | Gb / t 10457-2009 Uvavanyo lweMpembelelo yokuNxhathisa kwiiFilimu zePlastiki/Amashidi | Ii-elektroniki zabathengi (iibhetri zeselula) | Ubukhulu bobukhulu ≤30μm; Uxinaniso ≤10 imingxunya/m² | WVTR ≤0.2g/(m² · 20h); Ukuxhathisa i-Electrolyte ≥500h | Ityala: Umvelisi wefowuni ephathwayo usebenzise i-0.006mm foil ene-35μm pinholes. Ibhetri i-WVTR ifikelele kwi-0.3g/(m² · 20h), ukunciphisa ixesha lokulinda 20% kwindawo ezifumileyo | Ifowuni ephathwayo / iipowutshi zebhetri ze-lithium zethebhulethi |
| MSL 3 (6-Inyanga yoKhuselo lokufuma) | IPC/JEDEC J-STD-033B Ukupakishwa kobungqina bokufuma kwizixhobo zombane | Ii-elektroniki ezichanekileyo (Iitshiphusi ze-IC/izinzwa) | Ubukhulu bobukhulu ≤25μm; Uxinaniso ≤8 imingxunya/m² | WVTR ≤0.1g/(m² · 20h); Imingxunya yokumelana -40 ℃ ~ 85 ℃ ngaphandle kokuqhekeka | Ingqiqo yoBugcisa: I-IC pin pitch pitch yi-0.1mm kuphela—WVTR ye-25μm pinholes ihlala ≤0.1g/(m² · 20h), ukuthintela i-pin oxidation.Umgibe: Inkampani yetshiphu ayihoyi ukuxinana kwaye yasebenzisa ifoyile eyi-0.006mm enemingxuma eyi-25μm kodwa 12 imingxunya/m², ekhokelela ku 5% izinga lokusilela kwetshiphu | Ukupakishwa kobungqina bokufuma kwiitshiphusi/izinzwa ze-IC |
| Iibhetri zaMandla oMbane amatsha | Gb / t 36363-2018 Iifilimu ezidityanisiweyo zeAluminiyam-zePlastiki yeebhetri zeLithium-Ion | Iifilimu zeAluminiyam-zeplastiki yeebhetri zamandla emoto entsha | Ubukhulu bedayamitha ≤20μm; Uxinaniso ≤5 imingxuma yezikhonkwane/m² | 1. WVTR ≤0.05g/(m² · 20h);2. Imingxunya iyamelana 100 imijikelo thermal (-40℃~60℃) ngaphandle kokuvuza;3. Ukuxhathisa i-Electrolyte ≥1000h | Ityala: Inkampani entsha yemoto yamandla (2024) isetyenziswe 0.006mm ifoyile kunye 22μm pinholes. Ukudumba kwebhetri yamandla kufikelelwe 2%, ekhokelela ekukhunjulweni kwe 5,000 izithuthi nangaphezulu 200 million yuan kwilahleko.Imfuneko Ekhethekileyo: Imingxunya kufuneka ibe ≥5mm ukusuka kwincam evalwe bubushushu ukunqanda ukwanda kwasemva kokutywinwa. | Iifilimu zeAluminiyam-zeplastiki yeebhetri zamandla, ukupakishwa kwebhetri yokugcina amandla |
I-Eco-D. Imithetho yeHlabathi jikelele kunye noMahluko weShishini kwi-0.006mm yeMigangatho ye-Aluminiyam yeFoil Pinhole
(A) Imithetho emithathu yeHlabathi jikelele kuwo onke amashishini
- 50μm ngumgca obomvu ngokupheleleyo: Nokuba leliphi ishishini, 0.006mm ifoyile yealuminiyam enemingxuma ≥50μm ithathwa njengengahambelaniyo-le dayamitha ibangela ukusilela okupheleleyo komqobo (I-E.G., I-WVTR engaphezu kwe-1.0g/(m² · 20h) ukusuka ku-0.05g/(m² · 20h));
- Ububanzi kunye nokuxinana kufuneka zombini zihambelane: Akukho shishini lilawula i-metric enye kuphela. Umzekelo, Ishishini lokutya livumela 30μm imingxunya kodwa ifuna ingxinano ≤5 pinholes/m²; Ubuninzi be 10 imingxunya/im² ayihambelani nemingxuma eyi-25μm;
- Idityanisiwe “kwi-intanethi + ngaphandle kweintanethi” uvavanyo: Uvavanyo lwe-Intanethi lulodwa luphosa imingxunya emincinci (15-20μm), ngelixa uvavanyo olungaxhunyiwe kwi-intanethi lulodwa alukwazi ukugubungela umngcipheko wemveliso eninzi. Kuphela indibaniselwano yabo iqinisekisa umgangatho.
(B) Izizathu ezingundoqo zoMahluko kuShishino
| Ishishini | Ubuninzi boMda weDiameter yePinhole (μm) | Iingqwalasela ezingundoqo | Umgangatho wobuNgqondo | Ingqiqo esisiseko (Kutheni Ungqongqo / Ukhululekile) |
| Ukupakishwa kwamayeza | 15-25 | Ubuzali, ukhuseleko lweziyobisi | 1 (Ngokungqongqo) | Usulelo lweziyobisi lubeka ubomi esichengeni; iindleko zokukhumbula ziphezulu kakhulu (ngokuqhelekileyo kuphelile 10 isigidi yuan) |
| Ukupakishwa kwe-Electronics | 20-40 | Ukumelana nokufuma, isithintelo se-electrolyte | 2 | Ukusilela kwecandelo lombane kubangela ukungasebenzi kakuhle kwezixhobo (I-E.G., ukudumba kwebhetri, ifowunelo iyantlitheka) kodwa ayinabungozi kangako kuneziyobisi |
| Ukupakishwa kokutya | 30-40 | Ubomi beshelufu yokutya, Ixabiso lexabiso | 3 | Ukonakala kokutya ikakhulu kubangela ilahleko kwezoqoqosho (iingozi ezilawulekayo); imigangatho engqongqo kakhulu yonyusa kakhulu iindleko zefoil (I-E.G., 15μm iindleko zefoyile yepinhole 30% ngaphezu kwe-30μm) |
I-eco-e. Ukusetyenziswa kweMigangatho yePinhole ye-Aluminiyam ye-0.006mm: Imigibe yoShishino oluqhelekileyo kunye nezisombululo
(A) Imigibe emithathu eqhelekileyo kumaShishini amaNcinci/aPhakathi
- Umgibe 1: Kugxilwe kuphela kubukhulu bedayamitha, ukungahoyi ukuxinana
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- Ityala: Inkampani yetshiphu ithenge ifoyile eyi-0.006mm enemingxuma eyi-35μm (uthobela) Kodwa 12 imingxunya/m² (ukungathobeli), ikhokhelela kwi 12% chip oxidation kunye nembuyekezo;
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- Isisombululo: Cacisa ngokucacileyo “ubukhulu bedayamitha + ukuxinana” kwiikhontrakthi zokuthenga (I-E.G., “0.006mm aluminum foil: ubuninzi bomngxuma wedayamitha ≤40μm KUNYE noxinaniso ≤10 imingxunya/m²”), ngazo zombini iimetrics ezifunekayo.
- Umgibe 2: Ukusebenzisa izixhobo zokuvavanya ezichanekileyo
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- Ityala: Inkampani yoxubo-mayeza isebenzise i-200x microscopes ukuvavanya ifoyile eyi-0.006mm, uphosisa 18μm imingxunya ye-15μm (uthobela), okukhokelela kwiimvavanyo zokungabi nantsholongwane kwiziyobisi ezingaphumelelanga;
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- Isisombululo: Amashishini amayeza/i-elektroniki afuna i-500-1000x ye-metallographic microscopes; amashishini okutya afuna ubuncinane ii-microscopes ezingama-400x. Izixhobo zokuvavanya kwi-Intanethi kufuneka zibe nesisombululo ≤10μm.
- Umgibe 3: Ukungahoywa kwempembelelo yokugcina kwimingxuma yephini
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- Ityala: Inkampani yombane igcine ifoyile eyi-0.006mm kwi- 80% indawo yokugcina ukufuma. Emva koko 3 iinyanga, ifoil surface oxidation eyandisiweyo 20μm pinholes pinhos ukuya 25μm, ebangela ukungathotyelwa kwe-WVTR;
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- Isisombululo: Gcina i-foil kwi-vacuum-sealed package kunye ne-desiccants (okusingqongileyo: ≤55% ukufuma, 15-25℃). Yenza isampulu yepinhole yenyanga ngexesha lobomi beshelufa.
(B) Iingcebiso zokuSebenza ezingqale kuShishino
| Uhlobo lweShishini | Iimfuno ezingundoqo | 0.006mm iAluminiyam yeFoil yePinhole yokuGxininisa yoLawulo | Uqwalaselo lweSixhobo soVavanyo olucetyiswayo |
| Amashishini amachiza | Ubuzali, ukuthobela | 1. Idayamitha yepinyo enkulu ≤15μm (amayeza angenazintsholongwane);2. 100% ukufunyanwa kwi-intanethi;3. Uvavanyo lokungena kwedayi ngebhetshi nganye | Kwi-intanethi: I-Cognex In-Sight 2800 (5μm isisombululo);Ngaphandle kweintanethi: 1000x i-metallographic microscope + Ikhithi yokuvavanya ukungena kwedayi |
| Amashishini ombane (Amandla amatsha) | I-WVTR ephantsi, akukho kuvuza | 1. Idayamitha yepina enkulu ≤20μm;2. Imingxunya ≥5mm ukusuka kwimiphetho evaliweyo bubushushu;3. Phinda uvavanye emva kwemijikelo ye-thermal | Kwi-intanethi: Undoqo IV2 (8μm isisombululo);Ngaphandle kweintanethi: 500x i-metallographic microscope + Iimvavanyo ze-WVTR |
| Amashishini okutya | Beka ubomi kwishelufa, Ixabiso lexabiso | 1. Ukutya okuphezulu kweoksijini: ubukhulu becala ≤30μm, Uxinaniso ≤5 imingxuma yezikhonkwane/m²;2. Ukutya okuqhelekileyo: ubukhulu becala ≤40μm, Uxinaniso ≤10 imingxuma yezikhonkwane/m² | Kwi-intanethi: Inkqubo yokufumanisa iLaser (10μm isisombululo);Ngaphandle kweintanethi: 400x i-metallographic microscope |
I-Eco-F. Ukuqukumbela: 0.006mm Imigangatho ye-Aluminiyam yeFoil Pinhole—Nomb “Eyona nto ingcono,” Kuphela “Eyona Efanelekileyo”
Kwifoyile ye-aluminium ye-0.006mm, akukho “umgangatho odityanisiweyo wedayamitha yomngxuma womphini”—imigangatho kuphela “eyona ilungele iimfuno zeshishini”:
- Ukuba uyinkampani exuba amayeza evelisa isitofu sokugonya, 15μm ngumgca osezantsi, kwaye akukho ndleko ifanele igcinwe;
- Ukuba uyinkampani yamashwamshwam evelisa ukupakishwa kwetshiphu, 35μm imingxuma yezikhonkwane inokwanela, kwaye akukho mfuneko yokusukela imilinganiselo engqongqo ngakumbi;
- Ukuba ungumenzi wezithuthi zamandla omtsha, 20Imingxuma ye-μm ibalulekile kukhuseleko lwebhetri, kungekho ndawo yokulalanisa.
Kwilixa elizayo, njengoko amashishini enyusa iimfuno zomgangatho, imigangatho yemingxuma yephinifa kwi-0.006mm yefoyile yealuminiyam iya kuba ngqongqo. Umzekelo, Gb / t 3198 icwangciselwe ukuhlaziywa 2025, uceba ukuqinisa i-pinhole yedayimitha ephezulu ye-foil yebakala lonyango ukusuka kwi-15μm ukuya kwi-12μm kunye ne-electron-grade foil ukusuka kwi-20μm ukuya kwi-18μm. Amashishini kufuneka aphucule ngokuqhubekayo itekhnoloji-umz., ukwandisa iinkqubo zokuqengqeleka (ukunciphisa ukubunjwa kombhobho) kunye nokuphucula izixhobo zovavanyo (ukuphucula ukuchaneka)-ukuphepha ukupheliswa yimigangatho eguqukayo.
Ekugqibeleni, isikhumbuzo: Kuwo onke amashishini, undoqo wokulawula iipinhole kwi-0.006mm ye-aluminium foil ayikho “ukulandela imingxunya emincinci,” Kodwa “ukulungelelanisa imingxunya kunye neemfuno zeshishini ngelixa ulawula iindleko”—le yintsingiselo yokwenyani yokuphunyezwa okusemgangathweni.