Amaphuzu asemqoka wezobuchwepheshe lapho kulungiswa 8079 I-Aluminium Foil composite iphakethe elithambile emigqeni yokukhiqiza yokuhlanzeka ephezulu
1. Ukuqalisa
Eminyakeni yakamuva, Isidingo sembulunga yonke sezinto eziguquguqukayo eziguquguqukayo zikhuphuke ngokushesha okukhulu, ikakhulukazi ekhemisi, ukudla, kanye nezimboni ze-elekthronikhi ephezulu. Lezi zimboni zidinga izinto ezinikeza hhayi kuphela izindawo ezinhle kakhulu zesithiyo kodwa futhi nokuhlanzeka okuphezulu, Amandla Omshini, nokuqina kwamakhemikhali. Phakathi kwezinto ezahlukahlukene ezisekelwa yi-aluminium ezitholakalayo, i 8079 i-aluminium foil Iphakethe elithambile le-composite uzuze ukunakwa okuphezulu kokusebenza kwawo okuphezulu ekubekeni uphawu kwe-hermetic, indawo yokuphumula, kanye nokumelana nokuxineka kwezemvelo.
Ngokungafani ne-aluminium foil yendabuko, i 8079 I-Alloy i-Excured i-EXEDIREED izicelo ezidinga ubumsulwa obukhulu nokunemba. Ngakho-ke, imigqa yokukhiqiza yokuhlanzeka. Leli phepha lihlinzeka ngokuhlaziywa okuphelele kwezobuchwepheshe kwenqubo yokukhiqiza, kusuka ku-alloy ukuncibilikisa ukumangalisa okuhlanganisiwe kanye nokuhlolwa kokugcina, Ukugxila kumapharamitha asemqoka, Inqubo yokwenza kahle, nezinhlelo zokulawula ezisezingeni lokuthola ukuhlanzeka kwebanga eliphezulu nokungaguquguquki.
2. Izici ezibonakalayo ze 8079 I-aluminium Alloy
2.1 Ukwakheka kwe-Alloy kanye nezici ze-metallurgical
I 8079 I-Alloy ingeyechungechunge lwe-Al-FE-SI, ukuhlanganisa amandla aphezulu nokuvumelana nezimo. Ukwakheka kwayo kwamakhemikhali nemisebenzi yensimbi ifinyezwa ngezansi:
| Isici | Okuqukethwe (%) | Umsebenzi |
|---|---|---|
| Al | ≥99.3 | Ihlinzeka ngekhompiyutha, ukuqina okushisayo, nokumelana nokugqwala |
| Fe | 0.6-1.0 | Kwandisa amandla ashukumisayo nokumelana nokudiliza |
| Futhi | 0.05-0.3 | Kuthuthukisa ukumelana ne-oxidation kanye nokusebenza okugoqekayo |
| UMn | ≤0.05 | Kuthuthukisa ukumelana nokugqwala nobuqotho bezinhlekelele |
| Cu | ≤0.05 | Iqinisa ukuncintisana okushisayo |
| Zn | ≤0.10 | Kuqinisa anti-corrosion kanye nokukhanya okungaphezulu komhlaba |
Ibhalansi eyenziwe kahle yensimbi ne-silicon ku 8079 I-Alloy iqinisekisa ukusatshalaliswa okuhlosiwe okufanayo, Izakhiwo ezingcono kakhulu zokunwebeka, kanye nokusebenza okuhle kakhulu ngesikhathi sokugibela okubandayo kanye nokukhanya.
2.2 Izakhiwo ezingokomzimba nezemishini
8079 I-Aluminium Foil ikhombisa inhlanganisela yamandla aphezulu aphezulu, Elengation Ehlukile, kanye nokusebenza okunesithiyo esiphakeme:
- Amandla asheshayo: ≥100 MPA
- Ukwelula: ≥2.0%
- Isilinganiso sokudlulisa samanzi we-vapor: ≤0.01 g / m² · 24h
- Isilinganiso sokudluliswa kwe-oksijini: ≤0.1 cm³ / m² · 24h
- Izinsalela zamafutha angaphezulu komhlaba: ≤30 mr / m²
Lezi zinto zenza 8079 I-Aluminium Foil composite iphakethe elithambile elilungele amaphakethe we-blister ekhemisi, Phinda usebenzise izipuni, kanye namafilimu we-elektroniki umswakama-proof.
3. Idizayini yomugqa wokudla okuphezulu
3.1 Ukuhlukaniswa kwendlu nokuhlanza
Umugqa wokudla okuhlangene uhlukaniswe ukuncibilika, -phonsa, eqa, -dumaleyo, ukugada, nezindawo ezishibhile. Umuntu ngamunye kufanele ahambisane namazinga we-ISO CleanROOMOREALS:
| Indawo yenqubo | Isigaba se-ISO | Izinga lokushintshana komoya | Umkhawulo wezinhlayiyana (≥.5μM) | Izinga lokushisa | Ukuswakama |
|---|---|---|---|---|---|
| Ukuncibilika | ISO 9 | ≥10 times / ihora | ≤3 500,000 izinhlayiya / m³ | 25± 2 ° C | 50± 5% |
| -Phonsa & Eqa | ISO 8 | Izikhathi ≥20 / ihora | ≤350,000,000 izinhlayiya / m³ | 23± 2 ° C | 45± 5% |
| -Dumaleyo & Ukugada | ISO 7 | ≥ Izikhathi / ihora | ≤35,000 izinhlayiya / m³ | 22± 2 ° C | 45± 3% |
| Ukushiswa & Ukupakisha | ISO 7 | Izikhathi ze-≥35 / ihora | Izinhlayiyana / M³ | 22± 2 ° C | 40± 3% |
Lonke uhlelo lomoya lusebenzisa ukuhlunga okuphakathi kwama-multi (G4, I-F7, ne-hepa h14) futhi igcina i-gradient evumayo yokuvimbela ukudluliselwa kokungcolisa.
3.2 Ukulawulwa Kwezemvelo
- Ukuqina kokushisa: ± 2 ° C kuzo zonke izindawo zokukhiqiza
- Umswakama ohlobene: kugcinwe phakathi kuka-40-50%
- Ukuqondiswa komoya: Ukugeleza kwe-Laminar kwehle ukunciphisa ukunqwabelana kwezinhlayiya
- Ukulawulwa komsindo nokudlidliza: ngaphansi kwa- 60 db futhi 0.01 mm amplitude
Ukulinganisa okujwayelekile kwezinzwa, Abaqaphi Abahlukile Abaqaphi, Futhi izihlungi ze-hepa ziqinisekisa ukutholwa okuqhubekayo kwezindinganiso ze-ISO.
3.3 Abasebenzi kanye nokuphathwa kwezinto ezibonakalayo
Abasebenzi kumele badlule kuma-revils e-multi-stage air kanye nama-disinfection Chambers ngaphambi kokungena. Izinto ezivuthiwe zivaliwe zivalwe zivalwe futhi zivulwe kuphela ezindaweni ezingama-buffer ezihlome ngokungezwani nengcindezelo. I Ukukhiqiza uhlelo lokubulawa (Imilengu) amathrekhi konke ukusebenza, kufaka phakathi i-id ye-opharetha, Inombolo ye-Batch, kanye nedatha yokuhlanzeka yesikhathi sangempela.
4. Ubuchwepheshe obuncibilikayo nobubi
4.1 Kulawulwa ukuncibilika
Ubumsulwa be-molten aluminium bunquma ukuhlanzeka kwe-foil foil.
- Ukulimala kokuncibilika: 740-760 ° C
- Indlela ye-Degassing: Ukujikeleza kwe-rotary ye-inthanethi kwe-inthanethi; Okuqukethwe kwe-Hydrogen ≤0.15 ml / 100g al
- Ukuzokulungwa: Izihlungi ze-Foam ze-Ceramic (40-60 PPI) Ukususa ukufakwa
- Gcakhosi: Ukuvuselelwa kwe-electromagnetic ukuvikela ukungcoliswa kwemishini
4.2 Ukuphonsa okuqhubekayo
I-molten alloy iphonswa ama-slabs ayi-6-8 mm acwebile usebenzisa i-twin-roll caster:
- Isivinini sokuphonsa: 900± 50 mm / s
- Phuma lokushisa: 580-620 ° C
- Ubulukhuni Bendawo (U): ≤0.3 μm
- Ukuhlunga uwoyela we-lubrication: ≤5 μm
Uhlelo lwamanzi apholile lusebenza elokhi evaliwe, Ukulondoloza Ukuvuselelwa Ngezansi 2 μs / cm ukuqeda ukungcola kwe-ionic.
5. Ukugoqa okubandayo nokukhulisa
5.1 Ukugoqa okuningi kwesigaba
Ama-slabs aphonsa amakhaza aqhamuka kuma-4-5 adlula ukuze afinyelele ekukhulumeni kokugcina kwe-7-15 μm. Ukuncishiswa ngakunye kukhawulelwe ku 35% Ukugwema ukugcwala ngokweqile okusanhlamvu. Inqubo iyasebenza Ukulawulwa kwe-othomathikhi (I-AGC) futhi Ukulawulwa kokutholwa okuzenzakalelayo (I-AFC) Izinhlelo zokugcina ukubekezelelwa kobukhulu be-± 2 μm.
5.2 I-vacuum inveling
Ukunxusa kukhulisa i-fortility kanye nokuhlanzeka komhlaba:
- Izinga lokushisa: 320-380 ° C
- Isikhathi sisonke: 6-12 amahora
- Izinga le-vacuum: ≤1 × 10⁻³ PA
Le nqubo isusa izinsalela zamafutha. I-aluminium foil ephumayo ekhombisa ukukhanya okukhulu komhlaba kanye namandla amahle wokunamathela okuhlanganisiwe.
6. Ukuhlanza Okungaphezulu Kokulawulwa Kwe-Static
Ngemuva kokukhulisa, I-Foil Surfaces ithola ukuhlanza okungathathi hlangothi kwe-ultrasonic ngo-45 ° C. Ukunemba kwe-Filtration kwe-liquid yokuhlanza yi-≤1 μm, futhi imvamisa yomjikelezo ingaphansi 24 amahora. Ukuvimbela ukuheha uthuli olungeselwe, Imigoqo yomoya efakiwe ifakwe ezingxenyeni zokushelelayo nezindiza, Ukugcina amandla angaphezulu 50 V.
Wonke ama-foil ahlanzekile ahlanzekile avalwe ngaphakathi 24 amahora futhi kugcinwe ngaphansi kokushisa okulawulwayo (<20°C) kanye nomswakama (<40%) ngaphambi kokugcwala.
7. Ubuchwepheshe bokushaya kanye nokushaya ubuchwepheshe
7.1 Amapharamitha ama-Lamination
I 8079 Iphakethe le-Aluminium Foil composite livame ukuvalwa ngesilwane esifuywayo, I-PE, noma amafilimu we-CPP asebenzisa ukunamathela okususelwa ku-solvent noma i-solvent-free polyurethane.
- Ukunamathela okunamathela: 1.5-2.0 g / m²
- Izinga lokushisa le-Lamination: 85-95 ° C
- Ukungezwani komugqa: 15-25 n
- Pheka: 40° C Ngoba 48 amahora
Ukumangala okufanele kuqinisekisa ukunamathela okuqinile, ukungezwani okufana, kanye nokuqina okuhle kwesithiyo.
7.2 Ukushaya nokubuyisa emuva
Ukushaywa ngokunemba kudinga ubukhali be-blade kanye nokulingana ngxabano.
- Ukubekezelela Okubanzi: ± 0.3 mm
- Ukuphakama kweBurr: <3 μm
- Ukuphambuka kokulawula ukungezwani: <1.5 Ni
Ngemuva kokushaya kancane, Umqulu ngamunye ugcwele izikhwama ze-anti-tuli ngekhodi yokulandela yedijithali yokulandela ngokugcwele.
8. Ukulawulwa kwekhwalithi nokuhlola ukusebenza
Itafula 1. Izakhiwo ezisemqoka zenyama ze 8079 Uhlobo
| Ipharamitha | -Vamile | Isu | Ukufanisa |
|---|---|---|---|
| Ukuphambuka kokuqina | ± 2 μm | I-Laser Gauge | Ukufana kobukhulu |
| Amandla asheshayo | ≥100 MPA | GB / t 228.1-2010 | Ukuqina kwesakhiwo |
| Ukwelula | ≥2% | Umhloli we-tensile | Indawo yokuphumula |
| Ukuhlanzeka komhlaba | Izinsalela zamafutha < 30 MG / M² | Ukuhlaziywa kwe-infrared | Ubumsulwa |
| Ama-mainholes | ≤0.3 / m² | Indlela ye-electrolytic | Ukuthenjwa kwesithiyo |
Itafula 2. Ukusebenza kwe-Lamination
| Impahla | -Vamile | Indlela yokuhlola |
|---|---|---|
| Amandla we-PEEC | ≥3.0 n / 15 mm | GB / t 8808-2017 |
| Amandla we-Heat Seal | ≥25 n / 15 mm | I-ASTM F88 |
| Wvtr | ≤0.01 g / m² · 24h | I-ASTM F1249 |
| OTR | ≤0.1 cm³ / m² · 24h | I-ASTM D3985 |
Itafula 3. Imvamisa Yokuhlola Ukuhlanzeka
| Ipharamitha | Ukulawula Okujwayelekile | Ubuningi bokwenzeka |
|---|---|---|
| Izinhlayiya zomoya | ≤35,000 / m³ | Shift ngakunye |
| Ukuhlushwa kwe-Oyili | ≤0.2 mg / m³ | -Zinsuku zonke |
| Izinsalela zothuli ezingaphezulu | ≤10 mg / m² | Umqulu ngamunye |
| Ukudlidliza komshini | ≤0.01 mm | -Masonto onke |
| Ukwehluka kwengcindezelo | 250-300 pa | -Qhubekayo |
9. Izinkambu zohlelo lokusebenza kanye nezifundo zamacala
9.1 Ukupakishwa Kwemithi
Emaphaketheni we-blister wezemithi, i 8079 i-aluminium foil iphakethe elithambile lenhlanganisela lisebenza njengesendlalelo esiphakeme sokuvilapha, Ukuvikela ama-capsule kanye namathebulethi kusuka ku-oxidation kanye nomswakama. Iphinde iqhubeke nokuqina kwezidakamizwa eshalofini elinwetshiwe lihlala.
Isibonelo: Umkhiqizi wezemithi waseYurophu wabika a 30% Khulisa impilo eshalofini Ngemuva kokushintsha okuvamile 8011 foil nge 8079 I-Alloy Foil ku-PVC / AL LAMINAME YAMAHHALA.
9.2 Ukupakishwa kokudla
Isetshenziswe ekhofi, ushokoledi, kanye nezikhwama zobisi eziyimpuphu, 8079 I-Aluminium Foil inikeza ukulondolozwa kwe-aroma okuvelele kwe-oxygen. Izakhiwo zayo ezinhle kakhulu zokuvalwa kokushisa zithuthukisa ubuqotho bomkhiqizo ngesikhathi sokuhamba ibanga elide.
9.3 Ukuvikelwa Kwezakhi Zokwe-elekthronikhi
Ukwelashwa okungaphezulu kwe-foil, izinzwa, nezinto ezibonakalayo. Lapho kuvulwa amafilimu aphethe ama-polymer, Ihlangana namazinga we-ESD (ukumelana komhlaba ≤.0⁹⁹ω).
10. Ukukhiqiza kanye nokusimama
10.1 Izinhlelo Zokukhiqiza I-Intelligent
Imigqa yokukhiqiza yokuhlanza ephezulu iya ngokuya ihlanganisa Ukuhlolwa okuqhutshwa yi-AI futhi Ukuhlaziywa kokubikezela:
- Umbono Womshini Ithola iphutha le-micro-afana nama-nineholes, ukuklubula, noma amabala kawoyela.
- Ukuhlanganiswa kwe-Mes kanye ne-ERP Iqinisekisa ukulandelela komkhiqizo okugcwele.
- Ukulawulwa Kwenqubo Ye-Adaptive (Ithusi elikhululiwe) ihlelela ngokuzenzakalelayo amandla okugoqa, izinga lokushisa nokubanda, nesivinini esisuselwa kwimpendulo ye-real-time sensor.
10.2 Ukukhiqizwa okuluhlaza okotshani nokuyindilinga
Ukuhlangabezana namazinga wokusimama komhlaba wonke, Abakhiqizi basebenzisa:
- Adhesives ezinamakhaza ezi-solvent ukunciphisa ukuphuma kwe-VOC;
- Ukupholisa Ukupholisa Amafutha Filtration kanye Nokuphinda usebenzise kabusha Izinhlelo;
- Ukululama kokushisa kokushisa kusuka kuma-anneling foraling;
- 98% I-Aluminium Scrap Recycling Effeclianction.
Lezi zinhlelo zehlisa ukuphuma kwekhabhoni futhi zithuthukise ukuhambisana kwemvelo kulo lonke 8079 I-Aluminium Foil composite Liffecycle yephakheji ethambile.
11. Isiphetho
Ukulungiswa kwe 8079 Iphakethe le-aluminium foil composite Emigqeni yokukhiqiza yokuhlanzeka okuphezulu imele ukuhlanganiswa okuyinkimbinkimbi kwesayensi yezinto ezibonakalayo, Ukulawulwa Kwezemvelo, kanye nobunjiniyela bokunemba. Kusuka ekuhlanzeni kwe-alloy kuya ekuphathweni kwenqubo yedijithali, Sonke isigaba sithinta ukusebenza komkhiqizo nokuvumelana.
Njengoba imakethe yomhlaba wonke iqhubeka nokubeka phambili ihlanzekile, -ngenangozi, nokupakishwa okuqhubekayo, Lobu buchwepheshe buzodlala indima ebalulekile eMkhemeni, ukuphepha kokudla, kanye nokuvikelwa kwama-elekthronikhi. Umkhuba ubheke ukukhiqizwa kwengqondo nokuhlaza iqinisekisa ukuthi 8079 I-Aluminium Foil izohlala iyizinto ze-Cornerstone ngokuzayo nge-High-Performance Fleacy Paphagin