Xalka Habka Qaan-gaadhka ah ee Qallafsanaanta Tensile iyo Laalaabkii 0.006mm Aluminium Foil ee Baakadaha Isku-dhafka ah ee Dabacsan

Abstract

0.006mm bireed aluminium (oo dhumucdiisu tahay 0.006mm) waxaa si weyn loo isticmaalaa sida lakabka xannibaadda xudunta u ah baakadaha isku dhafan ee dabacsan ee cuntada, dawooyinkaasho, iyo warshadaha elektarooniga ah sababtoo ah sifooyinka wanaagsan ee xannibaadyada, waxqabadka iftiin-gaashaamo, iyo sifooyinka fudud. Si kastaba ha ahaatee, dhumucdeeda aadka u khafiifka ah waxay keentaa sifooyinka farsamada oo liita, taasoo ka dhigaysa mid u nugul cilladaha tayada leh sida qallafsanaanta jilicsanaanta iyo duuduubka dusha sare inta lagu jiro habka isku dhafan ee dabacsan, kuwaas oo si dhab ah u saameeya muuqaalka iyo waxqabadka alaabta baakadaha. Laga bilaabo sifooyinka walxaha 0.006mm aluminium bireed, Warqadani waxay si qoto dheer u falanqaysaa habka qallooca iyo laalaabnaanta inta lagu jiro habka isku dhafan, si nidaamsan u kala saara xalalka habka warshadaha ee qaan-gaadhka ah ee hadda lagu dabaqo warshadaha, oo ay ku jiraan habab farsamo sida xakamaynta xiisadda oo qaybsan, heerkulka-cadaadiska wada shaqayneed, hagaajinta saxda ah ee qalabka, iyo daawaynta maadiga ah. Marka lagu daro kiisaska codsiga wax ku oolka ah, waxtarka xalalka waa la hubiyaa, siinta tixraacyo xirfadeed ee ganacsiyo isku dhafan oo dabacsan si loo xalliyo dhibaatooyinkaas.

Erayada furaha

0.006mm bireed aluminium; baakad isku dhafan oo dabacsan; qallafsanaanta jilicsanaanta; cilad laalaab; Habdhaqanka Horumarinta

1. Gogoldhig

Baakadaha isku dhafan ee dabacsan badanaa waxay ka kooban yihiin lakabyo badan oo substrates (sida filimada caaga ah, aluminium foils, warqad, iwm.) lagu xidho xabag. Sida lakabka xannibaadda asaasiga ah, 0.006mm bireed aluminium ah ayaa si wax ku ool ah u xannibi kara ogsijiinta, qoyaanka, iyo iftiin, taas oo kordhinaysa cimriga shelf ee waxa ku jira. Si kastaba ha ahaatee, dhumucda 0.006mm aluminium bireed waa kaliya 0.006mm, oo leh xoog xajin ah oo ku dhow 120-150MPa iyo dhererka ka yar 3%, kaas oo aad uga hooseeya kan baakadaha caadiga ah ee aluminium (E.g., 0.01bireed aluminium qaro weyn mm). Inta lagu jiro habka isku dhafan, xiisad ayaa lagu dabaqaa soo laabashada, gudbinta, cadaadisid, iyo marxaladaha dabaylaha ee substrate-ka. Xakamaynta aan saxda ahayn ee cabbirada nidaamka ama saxnaanta qalabka oo aan ku filnayn waxay si fudud u horseedi kartaa qallafsanaanta jilicsan ee aluminiumka ama laalaab. (sida laalaabkii laalaabnaa, xoqid, xumbo xumbo) walaaca deegaanka oo aan sinnayn awgeed. Marka loo eego tirakoobka warshadaha, heerka cilladda qallafsanaanta iyo laalaabista 0.006mm aluminium bireed jilicsan oo isku dhafan ayaa gaari kara 8%-15%, Taas oo aan kordhinayn oo keliya kharashaadka wax-soo-saarka laakiin sidoo kale waxay sababi kartaa dufcaddii u-qalmitaanka alaabta. Sidaa darteed, cilmi baarista iyo adeegsiga xalalka geeddi-socodka qaan-gaarka ah ayaa muhiimad weyn u leh hagaajinta tayada alaabooyinka isku dhafan ee dabacsan.

2. Farsamaynta qallafsanaanta jilicsanaanta iyo duuduubka 0.006mm Foil aluminium ee isku dhafan dabacsan

2.1 Dareenka Dhaxalka ah ee ay Keentay Guryaha Agabka

0.006mm aluminium foil waa substrate bir aad u dhuuban. Qaab dhismeedkeeda crystal waxay samaysaa hanuunin heer sare ah inta lagu jiro habka duubista, taasoo keentay kala duwanaansho la taaban karo oo ku saabsan sifooyinka farsamada ee u dhexeeya jihooyinka transverse iyo longitudinal (i.e., anisotropy). Xoogga jilitaanka dhererka ayaa waxyar ka sarreeya xoogga ka gudban, halka iska caabin laalaabkii transverse uu daciif yahay. Isla markaana, dusha sare ee bireed aluminium waa siman, taasoo horseedaysa daciifnimada isku xidhka wejiyada dhexdooda ee koollada. Cadaadiska deegaanka oo aan ku filnayn inta lagu guda jiro isku-dhafka ayaa si fudud u keeni kara xumbo isdhaafsan, taasoo iyaduna keenta laalaab; xiisadda xad-dhaafka ah waxay si fudud u kala bixin kartaa bireed aluminium muddo dheer, taasoo keentay hoos u dhaca cabbirka substrate-ka ee aan sinnayn ka dib marka la isku daro oo uu sameeyo laalaab laalaab ah.

2.2 Sababaha La Helay ee Xakamaynta Qiyaasta Hab-socodka Qaldan

2.2.1 Isku dheelitir la'aanta kacsanaanta

Inta lagu jiro habka isku dhafan, hadday xiisadda kacaysaa, gudbinta xiisadda, iyo xiisadda dabaysha oo aan u dhigmin sifooyinka farsamada ee biibiile aluminium ah, dhibaatooyin ayaa dhici kara. Tusaale ahaan, kacsanaanta dabaysha ee xad dhaafka ah waxay sababi kartaa in dabaysha aluminiumku ay kala baxdo marka la furayo; Isbeddellada gudbinta xiisaddu waxay u horseedi kartaa cadaadis maxalli ah oo aan sinnayn oo ku yimaadda caarada aluminiumka, laalaabkii kicinaya; Dabaylaha oo aan ku filnayn waxay keeni kartaa dabaylo aan sinnayn, taasoo keenta laalaabkii habaynta dambe; Dabaylaha xad-dhaafka ah waxay sababi kartaa in dabaysha aluminiumku ay si joogto ah u fidiso inta lagu jiro dabaylaha, iyo sii daynta cadaadiska gudaha ka dib qaboojinta waxay keeni kartaa laalaab soo laabasho ah.

2.2.2 Iskudubarid liidata ee u dhaxaysa heerkulka iyo cadaadiska

Heerkulka isku-dhafka ah ee aadka u sarreeya ama heerka kuleylka aadka u degdega ah wuxuu sababi karaa daweynta koollada, yaraynta heerka isku xidhka u dhexeeya bireed aluminium iyo substrate-ka, taasoo keentay nusqaan maxalli ah iyo samaynta laalaabkii xumbo; Cadaadis isku dhafan oo aan ku filnayn ama qaybinta cadaadiska aan sinnayn ee rullalulaatada cadaadiska waxay ka hortagi kartaa isku xidhka dhow ee u dhexeeya foil aluminium iyo substrate-ka, hawo uga tago is-dhexgalka oo sababa laalaab; Cadaadiska xad-dhaafka ah wuxuu dhalin karaa cadaadis cadaadis saaraya biraha aluminiumka, gaar ahaan labada daraf ee rullaluistemadka cadaadiska, si fudud u horseeda qallafsanaanta jilicsan ee aluminiumka.

2.2.3 Darajo Isbarbar-dhig hooseeya oo u dhaxaysa Xawaaraha Isku-dhafka ah iyo Substrate-ka

Xawaaraha isku-dhafka ah ee aadka u degdega ah wuxuu kordhiyaa xoogga aan dawliga ahayn ee aluminiumka foil inta lagu jiro gudbinta. Haddii qaabka rullaluistuadka hagaha uu yahay mid aan macquul ahayn, foil aluminium ah ayaa u nugul leexashada, Taas oo iyaduna keenta xiisad maxali ah ama laalaab; isla markaasna, Xawaaraha degdega ahi waxa uu gaabiyaa wakhtiga isku simida xabagta, taasoo adkeyneysa in la soo daayo xumbo isdhaafsan iyo kordhinta halista laalaabista.

2.3 Saamaynta Ujeeddada Qalab La'aanta saxda ah

2.3.1 Ka leexashada Nidaamka Roller-ka

Haddii rullaayasha hagaha ee qalabka isku dhafan ay leeyihiin khaladaad isbarbar socda (ka badan 0.02mm/m), orod wareeg ah (ka badan 0.01mm), ama qallafsanaan badan oo dusha sare ah (Ra > 0.2μm), bireed aluminium ah ayaa la soo gudboonaada khilaaf aan sinnayn marka la gudbinayo, abuurista xiisad maxali ah oo dheeraad ah oo keenaysa xiisad ama laalaab.

2.3.2 Cilladaha Saxda ah ee Roller-ka Cadaadiska

Haddii rullaluistemadka cadaadisku leeyahay khaladaad taaj (i.e., farqiga dhexroorka u dhexeeya dhexda iyo labada daraf ayaa ka badan 0.03mm) ama engegnaanta dusha aan sinnayn (Farqiga engegnaanta xeebtu waa ka badan yahay 5HD), Cadaadiska isku dhafan ayaa si aan siman ahayn loogu qaybin doonaa jihada leexsan. Cadaadiska xad-dhaafka ah ama aan ku filnayn ee deegaanka ee duleelka aluminiumku waxay sababi doontaa qallafsanaan iyo laalaab, si isugu xigaan.

2.3.3 Jawaabta Gaabis ah ee Nidaamka Sixida

Haddii wakhtiga jawaabta nidaamka sixitaanka ee marxaladaha dabaylaha iyo dabaylaha ka badan yahay 0.1s, ama saxnaanta saxda ah ayaa ka hooseysa ± 0.5mm, biilka aluminiumku wuxuu u nugul yahay leexashada inta lagu jiro gudbinta, taasoo keentay in si liidata ay isula jaan qaadaan cidhifka aluminiumka iyo substrate-ka, iyo burooyinku waxay u badan tahay inay dhacaan ka dib marka la isku daro.

3. Xalka Habka Qaan-gaadhka ah

3.1 Tignoolajiyada Xakamaynta Xiisadaha Qaybsan

Xakamaynta xiisaddu waa isku xirka xudunta u ah xallinta qallafsanaanta iyo laalaabnaanta 0.006mm aluminium foil. The “Xakamaynta xiisadda saddex-marxalad xiran” nidaamka, kaas oo si qaan-gaar ah loogu dabaqo warshadaha, waxay gaari kartaa xakamaynta saxda ah ee dabaysha, gudbinta, iyo marxaladaha dabaylaha:

3.1.1 Xiisadda oo dagta: Xakamaynta Xiisadda Joogtada ah ee Cadaadis-hooseeya

Nidaam xiran oo ka kooban biriiga budada magnetic iyo dareenka dareenka ayaa la qaatay. Marka loo eego xoogga xajinta ee 0.006mm aluminium bireed, Xiisadda dabinaysa waxa lagu dejiyay 1.5-2.5N/m (xiisadda daahsoon ee bireed aluminium caadiga ah waa 3-5N/m). Qoob-ka-cayaarka waxaa loo isticmaalaa in lagu magdhabo isbedbeddelka xiisadda ka dhalatay is beddelka dhexroorka duubka aluminiumka., hubinta in kala duwanaanshaha isbedbedelka xiisadda rogmanaysa ay tahay ≤± 0.3N/m iyo ka fogaanshaha xiisadda bilowga ah ee foil aluminium inta lagu guda jiro furfurnaanta.

3.1.2 Soo Bandhigida Xiisada: Xakamaynta iswaafajinta firfircoon

2-3 cutubyo ka mid ah unugyada xakamaynta xiisadda ee madaxbannaan ayaa lagu rakibay qaybta gudbinta ee mashiinka isku dhafan. Rullalulatuska hagaha waxaa wada matoorka loo yaqaan 'servo motor' si uu u hagaajiyo xiisadda gudbinta waqtiga dhabta ah iyadoo loo eegayo xawaaraha isku dhafan (inta badan waxaa lagu maamulaa 30-50m/min, Ka hooseeya xawaaraha isku dhafan ee aluminium aluminium ee caadiga ah ee 60-80m / min). Tusaale ahaan, qaybta gudbinta ka hor inta aysan aluminium aluminiumku gelin heerka cadaadiska, xiisadda ayaa lagu dejiyay 2.0-3.0N/m, wax yar ka sarreeya xiisadda dabaysha, si loo hubiyo in si habsami leh u gudbinta biilka aluminiumka; qaybta gudbinta ka dib markaad riixdo, Xiisadda ayaa hoos loo dhigay ilaa 1.8-2.5N/m si looga fogaado xiisadda joogtada ah ee ay keento foil aluminium inta lagu jiro habka daaweynta koollada.

3.1.3 Xiisad dabaylaysa: Xakamaynta hoos u dhaca tartiib tartiib ah

Marxaladda hore ee dabaylaha, Xiisadda waxaa loo dejiyay 2.5-3.0N/m si loo hubiyo isku xirnaanta udhaxeysa biibiile aluminium ah iyo substrate-ka; marka dhexroorka dabaysha uu kordho, Algorithm hoos u dhac tartiib tartiib ah ayaa la qaatay - 100mm kasta oo kororka dhexroorka ah, xiisadda waxaa lagu dhimay 0.2-0.3N/m. Xiisadda dabaysha ee kama dambaysta ah waxaa lagu xakameynayaa 1.8-2.2N/m si looga fogaado xiisadda foil aluminium sababtoo ah xiisadda xad-dhaafka ah ee marxaladda dabaysha iyo ka hortagga laalaabyada is-dhex-galka ah ee ay sababto dabayl dabacsan.

3.2 Habka Kordhinta Iskaashatada Cadaadiska Heerkulka

Si wax looga qabto laalaabkii ka dhashay heerkulka iyo cadaadiska, warshadaha-bislaaday “is-waafajinta firfircoon ee qalooca-cadaadiska heerkulka” Nidaamku wuxuu gaari karaa xakameyn sax ah:

3.2.1 Heerkulka isku dhafan: Kululaynta Qaybsan iyo Xakamaynta Heerkulka Joogtada ah

Foornada kuleyliyaha ee qaybo badan ayaa la qaatay si loo qaybiyo heerkulka isku dhafan ee qaybta hore ee kuleylka (40-50℃), qaybta firfircoonida (60-70℃), iyo qaybta daawaynta (70-80℃). Heerarka kuleyliyaha waxaa lagu xakameynayaa 5-8 ℃/daqiiqo si looga fogaado in si degdeg ah loo daweeyo koollada sababtoo ah heerkulka degdega ah u kacay.. Isla markaana, heerkulka qaybta daaweynta waxaa lagu hagaajiyaa iyadoo loo eegayo nooca xabagta (E.g., heerkulka daawaynta ee koollada polyurethane sida caadiga ah waa 70-80 ℃, iyo kan akril koollada waa 60-70 ℃) si loo hubiyo in si buuxda loo siman yahay xabagta, dheecaanka hawada isdhaafsiga, iyo yaraynta laalaabkii xumbo.

3.2.2 Cadaadis isku dhafan: Cadaadiska Dabiiciga ah iyo Magdhawga Dhaqdhaqaaqa

Rolalaha cadaadiska taajka oo sax ah oo sarreeya (cilad taaj ≤0.02mm) loo isticmaalo, oo leh chrome-plated dusha sare iyo saxan-dhulka Ra ≤0.1μm si loo hubiyo qaybinta cadaadiska isku midka ah. Cadaadiska rullaluistemadka cadaadiska ayaa lagu dejiyay 0.3-0.5MPa (Cadaadiska isku dhafan ee foil aluminium caadiga ah waa 0.5-0.8MPa). Dareemka cadaadiska waxaa loo isticmaalaa in lagu kormeero farqiga cadaadiska ee u dhexeeya labada daraf ee rullaluistemadka cadaadiska. Marka farqiga u dhaafo 0.05MPa, dhululubada labada daraf ayaa si toos ah loogu hawlgeliyaa magdhowga cadaadiska si looga fogaado laalaabka uu keeno cadaadiska aan sinnayn.

3.2.3 Is-waafajinta Iskaashatada Heerkulka iyo Cadaadiska

Qaab wadashaqayneed oo isku dhafan xawaaraha-heerarka-cadaadiska ayaa la aasaasay. Tusaale ahaan, marka xawaaraha isku dhafan la kordhiyo ilaa 50m/min, heerkulka qaybta daawaynta ayaa si isku mid ah kor loogu qaaday ilaa 80 ℃, iyo cadaadiska rullaluistemadka cadaadiska ayaa la kordhiyaa ilaa 0.5MPa si loo hubiyo in koollada ay dhammaystirto sinaanta iyo daaweynta waqti gaaban, ka fogaanshaha xiisadda ama laalaabka ay keento xawaaraha is-waafajinta, heerkulka, iyo cadaadis.

3.3 Hagaajinta Saxnaanta Qalabka iyo Isbeddelka

3.3.1 Hagaajinta Nidaamka Roller-ka

Rollers-ka hagaha mishiinka isku-dhafka ah waxaa lagu bedelayaa rullalulayaasha tubta birta ee birta ah ee saxda ah, kuwaas oo ah dhulka saxda ah ee uu ku jiro boorso aan xuddun lahayn si loo hubiyo qulqulka wareega ee ≤0.008mm iyo barbardhiga ≤0.01mm/m. Dusha sare ee rullaluistemadka hagaha waxaa lagu dahaadhay chrome adag (dhumucdiisuna waa 5-10μm) oo muraayad-shalay si loo gaadho qallafsanaanta dusha sare ee Ra ≤0.1μm, yaraynta khilaafka u dhexeeya rullaluistemadka hagaha iyo biibiile aluminium iyo ka fogaanshaha xiisadda maxalliga ah.

3.3.2 Beddelka Nidaamka Kuleylinta Roller-ka Cadaadiska

Kuleyliyaha kicinta korantada ayaa la isticmaalaa halkii lagu kululayn lahaa saliid dhaqameed, hoos u dhigista khaladka isku midka ah ee heerkulka ee dusha sare ee rullaluistemadka cadaadiska ilaa ≤± 2℃ (qaladka kuleylinta saliid dhaqameed waa ± 5 ℃) si loo hubiyo heer kul isdhaaf ah oo joogto ah; isla markaasna, Dareemka heerkulka ayaa lagu rakibay gudaha rollerka cadaadiska si loo helo xogta heerkulka waqtiga dhabta ah, iyo xakamaynta heerkulka saxda ah waxaa lagu gaaraa nidaamka xakamaynta PID si looga fogaado qallafsanaanta aluminiumka ee ay keento kulaylka deegaanka.

3.3.3 Casriyeynta Nidaamka Saxitaanka

Nidaamka sixitaanka aragga ee CCD oo qeexan heer sare ah ayaa loo istcmaalaa in lagu beddelo nidaamka sixitaanka sawir-qaadista ee soo jireenka ah, hagaajinta saxnaanta saxda ah ee ± 0.2mm iyo soo gaabin waqtiga jawaabta 0.05s. Unugyo sixid labanlaab ah ayaa lagu rakibay marxaladaha dabaylaha iyo dabaylaha siday u kala horreeyaan si loo xaqiijiyo toosinta wakhtiga-dhabta ah ee u dhexeeya cidhifka aluminiumka iyo cidhifka substrate-ka., ka fogaanshada qulqulka uu keeno leexashada.

3.3.4 Xoojinta Nidaamka Ogaanshaha Xiisadda

Dareemayaasha kacsanaanta saxda ah ee saxda ah (saxda ah ± 0.1N) waxaa lagu daraa meelaha muhiimka ah ee qaybta gudbinta si ay u ururiyaan xogta xiisadda oo u gudbiyaan nidaamka xakamaynta PLC. Marka isbedbedelka xiisadu ka bato ±0.3N, Nidaamku wuxuu si toos ah u hagaajiyaa wax soo saarka biriiga budada magnetic ama servo motor si loo xaqiijiyo kontoroolka waqtiga-dhabta ah ee xiisadda oo loo yareeyo xiisadda iyo laalaabka ay keento isbedbeddelka xiisadda..

3.4 Habka Daawaynta Walaxda

3.4.1 Daawaynta Dusha Aluminium Foil

Kahor isku-dhafka, 0.006mm bireed aluminium ah ayaa lagu sakhiray daawaynta passivation dusha sare iyadoo la isticmaalayo xal passivation chromate ah (fiirsashada 20-30g/L) si ay u sameeyaan filim xamaasad cufan (dhumucdiisuna waa 50-100nm) dusha bireed aluminium. Tani kaliya ma wanaajiso xiisadda dusha sare ee foil aluminium (laga bilaabo 30mN/m ilaa 45-50mN/m) waxayna wanaajisaa awooda isku xidhka xabagta laakiin sidoo kale waxay wanaajisaa iska caabbinta caabbinta aluminiumka waxayna yaraynaysaa halista qallafsanaanta; isla markaasna, aaladda ka saarta boodhka faakuumka ayaa loo isticmaalaa in laga saaro saliidda iyo boodhka aluminium foil dusha sare, ka fogaanshaha laalaabnaanta xumbo ee ay keento wasakhda wajiga dhexdooda ah.

3.4.2 Pretreatment Substrate

Substrates caag ah (sida filimada PET iyo PE) lagu daray bireed aluminium ah ayaa lagu sakhiray daawaynta hore u kululaynta iyo fuuq-celinta. Ka hor inta aan la furin, qoyaanka dusha sare ee substrate-ka ayaa laga saarayaa foornada kuleylka hore (heerkulka 40-50 ℃) si loo xakameeyo qoyaanka ≤0.1%, iska ilaalinta goobooyin ka dhasha falcelinta u dhaxaysa qoyaanka iyo xabagta; isla markaasna, Substrate-ka waxa lagu sakhraa daawaynta korona si loo hagaajiyo kacsanaanta dusha sare (Cadaadiska dusha sare ee PET substrate waa ≥50mN/m), hubinta ku xidhidhiyaha wanaagsan ee xabagta iyo yaraynta laalaabka ee ay sababto godadka wajiyada dhexdooda.

3.4.3 Kordhinta xabagta

Xabag laba qaybood ka kooban oo polyurethane ah oo leh aragti hoose iyo hanti heerkeedu sareeyo ayaa la doortay, oo leh viscosity lagu xakameynayo 1500-2000mPa・s (25℃) iyo waqti siman oo ah ≥30s si loo hubiyo in koollada ay si buuxda u buuxin karto isdhexgalka u dhexeeya foil aluminium iyo substrate iyo sii daayo hawada inta lagu jiro habka isku dhafan; isla markaasna, qadarka dahaarka ee xabagta ayaa la hagaajiyaa. For 0.006mmm aluminium aluminium, qadarka dahaarka waxaa lagu xakameynayaa 3-5g/m² (xadiga daahan ee bireed aluminium caadiga ah waa 5-8g/m²) si looga fogaado xumbo isdhaafsan oo ay keento qadarka dahaadhka xad-dhaafka ah ama xoogga isku xidhka oo aan ku filnayn oo ay keento qadarka dahaarka oo aan ku filnayn.

4. Xaqiijinta Saamaynta Qorshaha iyo Kiisaska Codsiga

4.1 Xaqiijinta Saamaynta Shaybaadhka

Deegaanka shaybaadhka, nidaamka kor ku xusan waxaa loo isticmaalay in lagu tijaabiyo habka isku dhafan ee 0.006mm aluminium foil iyo filimka PET. Halbeegyada tijaabada iyo natiijadu waa sida soo socota:

Shayga Tijaabada	Habka Dhaqanka	Habka La Hagaajiyay	Heerka Hagaajinta
Heerka qallafsanaanta aadka u dheer	3.5%-5.0%	0.8%-1.5%	71%-76%
Heerka Cilad Laalaab	12%-15%	1.5%-2.5%	87%-89%
Xoogga diirka (N / 15mm)	2.0-2.5	3.0-3.5	20%-40%
Heerka u-qalmitaanka muuqaalka	82%-85%	97%-98%	14%-16%

Natiijooyinka imtixaanku waxay muujinayaan in nidaamka habraaca la hagaajiyay uu si weyn u dhimi karo heerka qallafsanaanta jilicsanaanta iyo heerka cilladda laalaabtay ee 0.006mm aluminium foil, iyada oo la wanaajinayo xoogga diirka iyo heerka u-qalmitaanka muuqaalka filimka isku-dhafka ah, buuxinta heerarka tayada warshadaha (sida GB/T 10004-2020 Filimada Isku-dhafka Caaga ah iyo Bacaha loogu talagalay Baakadaha).

4.2 Kiiska Codsiga Ganacsiga

Shirkad baakadaha cuntada ah waxay soo saartaa baakad dabacsan oo saddex lakab ah oo 0.006mm aluminium foil-PET-PE. Hore, sababtoo ah qallafsanaanta jilicsanaanta iyo dhibaatooyinka laalaabista, heerka cilladda alaabtu waxay ahayd mid aad u sareysa 14%, taasoo keentay kharash badan oo wax soo saar. Kadib qaadashada xalka habraaca lagu soo jeediyay warqadan, tallaabooyinka fulinta gaarka ah waa sida soo socota:

1. Kor u qaad nidaamka xakamaynta xiisadda mashiinka isku dhafan, Qaado kontoroolka wareegga-xiran ee saddex-heer ah, u dhig xiisadda dabinaysa 2.0N/m, gudbinta xiisadda ilaa 2.5N/m, iyo dabaylaha kacsanaanta 2.8N/m ilaa 2.0N/m;

2. Beddel habka kululaynta rullaluistemadka cadaadiska, qaataan kuleylinta induction electromagnetic, xakamee khaladka isku midka ah ee heerkulka ± 1.5 ℃, u dhig cadaadiska rullaluistemadka 0.4MPa, iyo farqiga cadaadiska saxda ah ee magdhowga ± 0.03MPa;

3. Ku samee daawaynta passivation chromate 0.006mm bireed aluminium ah, oo samee kulayliyaha ka hor (heerkulka 45 ℃) iyo daaweynta corona ee substrate-ka PET;

4. Dooro xabagta polyurethane-muji-hoosaad leh oo leh qadar daahan ah 4g/m².

Ka dib fulinta, heerka cilada duuduubka ee alaabta shirkadu waa hoos u dhacday 2.1%, heerka qallafsanaanta jilicsan ayaa lagu xakameynayay gudaha 1.2%, iyo heerka u-qalmitaanka muuqaalka ayaa kordhay ilaa 97.5%. Qashinka bilaha ah ayaa la dhimay qiyaastii 300,000 yuan, iyo waxtarka wax-soo-saarka oo kordhay 15%, gaaritaanka faa'iidooyin dhaqaale oo muuqda.

5. Isbeddellada Horumarineed ee Geedi-socodka

Iyadoo horumarinta joogtada ah ee shuruudaha tayada alaabta ee warshadaha isku dhafan ee dabacsan, horumarinta 0.006mm aluminium foil tiknoolijiyada isku dhafan ayaa muujin doona isbeddellada soo socda:

5.1 Xakamaynta caqliga

Soo bandhig nidaamka kormeerka aragga ee AI si waqtiga dhabta ah loo aqoonsado qallafsanaanta jilicsanaanta iyo cilladaha laalaabtay ee foil aluminium, oo si otomaatig ah u hagaajiso cabbirrada habka sida xiisadda, heerkulka, iyo cadaadis si loo xaqiijiyo wax soo saarka garaadka xiran ee “kormeerka-sharci-celinta” iyo in la sii wanaajiyo xasiloonida habka.

5.2 Codsiga Agabka Cusub

Samee 0.006mm bireed aluminium ah oo leh xoog cufan oo sarreeya (E.g., ku darida walxaha raadraaca daawaynta sida Mg iyo Mn si loo kordhiyo xoogga xajinta in ka badan 180MPa) si loo yareeyo khatarta xiisadda ka imanaysa isha alaabta; isla markaasna, Samee xabag la'aan dareere ah si loo yareeyo walxaha kacsan inta lagu jiro habka daaweynta koollada, iska ilaali xumbo isdhaafsan, iyo hagaajinta tayada isku dhafan.

5.3 Isku-dhafka Qalabka

Horumarin “ka-hortag-isku-dar-ka-fiirin-dabaylo” Qalab isku dhafan si loo yareeyo isku xirka wareegyada aluminium foil inta lagu jiro gudbinta, yaree saameynta arrimaha dibadda ee aluminiumka, iyo in la sii wanaajiyo saxnaanta isku dhafan.

6. Gabagabo

Qallafsanaanta jilicsanaanta iyo dhibaatooyinka laalaabista ee 0.006mm aluminium foil ee habka isku dhafan ee dabacsan ayaa salka ku haya is-maandhaafka u dhexeeya alaabtiisa aadka u khafiifka ah., xuduudaha habsocodka, iyo saxnaanta qalabka. Xallinta geeddi-socodka warshadaha ee qaan-gaarka ah ee hadda jira waxay si wax ku ool ah u xallin karaan dhibaatooyinkan oo kale iyada oo loo marayo habab farsamo sida saddex-marxalad-xiran-xakamaynta xiisadda, heerkulka-cadaadiska wada shaqayneed, hagaajinta saxda ah ee qalabka, iyo daawaynta maadiga ah, si weyn u wanaajinaya tayada iyo heerka shahaado ee alaabta isku dhafan. Labada imtixaan ee shaybaadhka iyo kiisaska codsiga ganacsiguba waxay muujinayaan in habka la wanaajiyey uu hoos u dhigi karo heerka cilladda laalaabka wax ka yar. 3% oo xakamee heerka qallafsanaanta jilicsanaanta gudaha 1.5%, buuxinta shuruudaha wax soo saarka warshadaha. Mustaqbalka, iyadoo la horumarinayo tignoolajiyada caqliga leh iyo agab cusub, 0.006mm aluminium foil habka isku-dhafka ah wuxuu u dhaqaaqi doonaa si hufan, deggan, iyo jihada deegaanka u wanaagsan, bixinta taageerada horumarinta tayada sare leh ee warshadaha baakadaha dabacsan.